Iron oxide nanoparticles are of great scientific interest due to their huge versatility of applications. The oxidation process of magnetite to maghemite is difficult to monitor as both iron oxide polymorphs possess connatural chemical properties. Especially the surface composition and reactivity of these nanosystems, which are most relevant for interactions with their environment, are not completely understood. Here, the oxidation of magnetite is investigated under mild and harsh conditions in order to understand the oxidation behaviour and the chemical stability of transition forms. Therefore, the oxidation process, is investigated with Raman, Mössbauer and X-ray photoelectron spectroscopy as well as X-ray diffraction and magnetometry. The multi-analytical approach allows new insights into surface composition and rearrangement according to respective different depth profiles. For both conditions investigated, the ferrous iron components are oxidised prior to structural changes in the Fe–O vibrations and crystal structure. The process starts from the outer layers and is acid catalysed. Oxidation leads to a decrease of magnetisation which still remains higher than 54 emu g⁻¹. The charge and surface reactivity can be affected by the different oxidation methods and the irreversible adsorption of acid molecules. Biocompatibility and catalytic properties of iron oxide nanoparticles open doors to future applications.

Today, magnetic nanoparticles are present in multiple medical and industrial applications. We take a closer look at the synthesis of magnetic iron oxide nanoparticles through the co-precipitation of iron salts in an alkaline environment. The variation of the synthesis parameters (ion concentration, temperature, stirring rate, reaction time and dosing rate) change the structure and diameter of the nanoparticles. Magnetic iron oxide nanoparticles are characterized by X-ray diffraction (XRD), Raman spectroscopy and transmission electron microscopy (TEM). Magnetic nanoparticles ranging from 5 to 16 nm in diameter were synthesized and their chemical structure was identified. Due to the evaluation of Raman spectra, TEM and XRD, the magnetite and maghemite nanoparticles can be observed and the proportion of phases and the particle size can be related to the synthesis conditions. We want to highlight the use of Raman active modes A_1g of spinel structured iron oxides to determine the content of magnetite and maghemite in our samples. Magnetite nanoparticles can be derived from highly alkaline conditions even without establishing an inert atmosphere during the synthesis. The correlation between the particle properties and the various parameters of the synthesis was modelled with linear mixture models. The two models can predict the particle size and the oxidation state of the synthesized nanoparticles, respectively. The modeling of synthesis parameters not only helps to improve synthesis conditions for iron oxide nanoparticles but to understand crystallization of nanomaterials.

The enzyme PETase can be attached to superparamagnetic iron oxide nanoparticles through a His-tag facilitating a high enzymatic activity for the degradation of PET microplastic particles.

Downstream processing needs more innovative ideas to advance and overcome current bioprocessing challenges. Chromatography is by far the most prevalent technique used by a conservative industrial sector. Chromatography has many advantages but also often represents the most expensive step in a pharmaceutical production process. Therefore, alternative methods as well as further processing strategies are urgently needed. One promising candidate for new developments on a large scale is magnetic separation, which enables the fast and direct capture of target molecules in fermentation broths. There has been a small revolution in this area in the last 10–20 years and a few papers dealing with the use of magnetic separation in bioprocessing examples beyond the analytical scale have been published. Since each target material is purified with a different magnetic separation approach, the comparison of processes is not trivial but would help to understand and improve magnetic separation and thus making it attractive for the technical scale. To address this issue, we report on the latest achievements in magnetic separation technology and offer an overview of the progress of the capture and separation of biomolecules derived from biotechnology and food technology. Magnetic separation has great potential for high-throughput downstream processing in applied life sciences. At the same time, two major challenges need to be overcome: (1) the development of a platform for suitable and flexible separation devices and (2) additional investigations of advantageous processing conditions, especially during recovery. Concentration and purification factors need to be improved to pave the way for the broader use of magnetic applications. The innovative combination of magnetic gradients and multipurpose separations will set new magnetic-based trends for large scale downstream processing.