In this paper, the most recent progress as well as challenges of distributed optical fiber sensing (DOFS) in industrial applications is discussed. Compared to the vast market of sensors used to measure strain or temperature, the success of distributed optical fiber sensing (DOFS) at the industrial level is very limited, at best. One of the reasons for this lack of the wider acceptance is the mismatch between the commercially available systems and actual industrial requirements, especially for the spatial resolution and precision. These requirements are organized and clarified in the paper. It also describes the hybrid Brillouin-Rayleigh system, which exhibits capabilities surpassing those of strain gauges. The principles of the system are illustrated considering the fiber calibration methodology. Formulas required for determining strain, temperature, and hydro-pressure are derived and discussed. Finally, the examples of applications are presented.

Distributed Fiber Optics Sensing (DFOS) is a mature technology, with known, tested, verified, and even certified performance of various interrogators and measurement methods, which include Distributed Temperature Sensing (DTS), Distributed Temperature-Strain Sensing (DTSS), and Distributed Acoustic Sensing (DAS). This paper reviews recent progress in two critical areas of DFOS implementation in large scale civil engineering structures. First is the substantial improvement in sensing accuracy achieved by replacing Brillouin scattering-based measurements with its Rayleigh counterpart. The second is progress in acquisition speed and robustness, as now engineers can observe parameters of interest in real-time, and make informed, operational decisions regarding quality and safety. This received a high valuation from field engineers when used during the construction stage of the project. Furthermore, this change in the use of DFOS in civil engineering greatly increases the practical possibility of installing FO cables permanently. The same FO cables can be later used for long-term monitoring, during maintenance periods throughout the structure’s lifetime. To illustrate these two advances, we present a comparison between Brillouin and Rayleigh scattering measurements, and their accuracy, and highlight the importance of temperature and strain separation. We also present several important applications in large scale civil engineering infrastructure projects.

We propose a novel method to improve the spatial resolution of Brillouin optical time-domain reflectometry (BOTDR), referred to as synthetic BOTDR (S-BOTDR), and experimentally verify the resolution improvements. Due to the uncertainty relation between position and frequency, the spatial resolution of a conventional BOTDR system has been limited to about one meter. In S-BOTDR, a synthetic spectrum is obtained by combining four Brillouin spectrums measured with different composite pump lights and different composite low-pass filters. We mathematically show that the resolution limit, in principle, for conventional BOTDR can be surpassed by S-BOTDR and experimentally prove that S-BOTDR attained a 10-cm spatial resolution. To the best of our knowledge, this has never been achieved or reported.

Distributed acoustic sensing (DAS) in optical fibers detect dynamic strains or sound waves by measuring the phase or amplitude changes of the scattered light. This contrasts with other distributed (and more conventional) methods, such as distributed temperature (DTS) or strain (DSS), which measure quasi-static physical quantities, such as intensity spectrum of the scattered light. DAS is attracting considerable attention as it complements the conventional distributed measurements. To implement DAS in commercial applications, it is necessary to ensure a sufficiently high signal-noise ratio (SNR) for scattered light detection, suppress its deterioration along the sensing fiber, achieve lower noise floor for weak signals and, moreover, perform high-speed processing within milliseconds (or sometimes even less). In this paper, we present a new, real-time DAS, realized by using the time gated digital-optical frequency domain reflectometry (TGD-OFDR) method, in which the chirp pulse is divided into overlapping bands and assembled after digital decoding. The developed prototype NBX-S4000 generates a chirp signal with a pulse duration of 2 μs and uses a frequency sweep of 100 MHz at a repeating frequency of up to 5 kHz. It allows one to detect sound waves at an 80 km fiber distance range with spatial resolution better than a theoretically calculated value of 2.8 m in real time. The developed prototype was tested in the field in various applications, from earthquake detection and submarine cable sensing to oil and gas industry applications. All obtained results confirmed effectiveness of the method and performance, surpassing, in conventional SM fiber, other commercially available interrogators.

Attempts in digital management of structures are among the most popular topics in the trend of Information of Things (IoT). However, the implementation lags behind. This work recognized that Computer Aided Design (CAD) comprises the core of modern engineering; thus, most digital information can be available if CAD is used not only in design but also for life cycle structural health monitoring (SHM). Based on this concept, the newly designed method utilizes the isogeometric analysis (IGA) tool to include the Distributed Fiber Optic Sensing (DFOS) information by proposing a fiber mesh model. The IGA model can be obtained directly from CAD, and the boundary conditions can be provided directly or indirectly from DFOS in real time and remotely. Hence a practical method of SHM is able to achieve highly efficient and accurate numerical model creation, which can even accommodate non-linear constitutive property of materials. The proposed method was applied to a pipe deformation model as an example. The inverse analysis method is also shown to determine the contact force for loading on the pipe, which shows the potential for many engineering applications.