This study examines the effects of different addition levels of tungsten (W) content on the microstructure, corrosion resistance, wear resistance, microhardness, and phase composition of coatings made from FeCoCrNiAl high-entropy alloy (HEA) using the laser cladding technique. Using a preset powder method, FeCoCrNiAlW_x (where x represents the molar fraction of W, x = 0.0, 0.2, 0.4, 0.6, 0.8) HEA coatings were cladded onto the surface of 45 steel. The different cladding materials were tested for dry friction by using a reciprocating friction and wear testing machine. Subsequently, the detailed analysis of the microstructure, phase composition, corrosion resistance, wear traces, and hardness characteristics were carried out using a scanning electron microscope (SEM), X-ray diffractometer (XRD), electrochemical workstation, and microhardness tester. The results reveal that as the W content increases, the macro-morphology of the FeCoCrNiAlW_x HEA cladding coating deteriorates; the microstructure of the FeCoCrNiAlW_x HEA cladding coating, composed of μ phase and face-centered cubic solid solution, undergoes an evolution process from dendritic crystals to cellular crystals. Notably, with the increase in W content, the average microhardness of the cladding coating shows a significant upward trend, with FeCoCrNiAlW_0.8 reaching an average hardness of 756.83 HV_0.2, which is 2.97 times higher than the 45 steel substrate. At the same time, the friction coefficient of the cladding coating gradually decreases, indicating enhanced wear resistance. Specifically, the friction coefficients of FeCoCrNiAlW_0.6 and FeCoCrNiAlW_0.8 are similar, approximately 0.527. The friction and wear mechanisms are mainly adhesive and abrasive wear. In a 3.5 wt.% NaCl solution, the increase in W content results in a positive shift in the corrosion potential of the cladding coating. The FeCoCrNiAlW_0.8 exhibits a corrosion potential approximately 403 mV higher than that of FeCoCrNiAl. The corrosion current density significantly decreases from 5.43 × 10⁻⁶ A/cm² to 5.26 × 10⁻⁹ A/cm², which suggests a significant enhancement in the corrosion resistance of the cladding coating.

In this study, laser cladding of CoCrFeNiMnTi_x (x is the proportion of the mass of a material, x = 0.0, 0.2, 0.4, 0.6, 0.8) high-entropy alloy (HEA) composite powder coating on 45 steel substrate was studied by using the method of preplaced powder. The phase composition, morphology, microhardness, corrosion resistance and wear properties of CoCrFeNiMnTi_x high entropy alloy were analyzed by XRD, SEM, microhardness tester, electrochemical workstation and reciprocating friction wear tester, respectively. The influences of Ti concentration on structure and properties of CoCrFeNiMn HEA laser cladding coating were discussed. The macromorphology of CoCrFeNiMnTi_x HEA coating layer becomes worse with the increase in Ti quantity. The coating layer is a face-centered cubic solid solution phase. The microstructure of the coating layer is dominated by dendrites and equiaxed crystals. The average microhardness of the coating layer grows with the increases in Ti content, and CoCrFeNiMnTi_0.8 can reach 823 HV. The friction coefficient of the cladding coating gradually reduces and the wear resistance adds as Ti content rises; the friction coefficients of CoCrFeNiMnTi_0.6 and CoCrFeNiMnTi_0.8 cladding coating are similar, at 0.835 and 0.828, respectively. Adhesive and abrasive wear are the two basic types of cladding coating wear. In 3.5 wt.% NaCl solution, the corrosion potential of cladding coating increases with increases in Ti content, the corrosion potential of CoCrFeNiMnTi_0.8 is about 244 mV higher than that of CoCrFeNiMnTi₀, and the density of corrosion current drops to 3.41 × 10⁻⁶ A/cm² from 7.17 × 10⁻⁵ A/cm².

In this study, the effects of different Mn content and heat treatment on the microstructure and properties of CoCrFeNiTi coatings by laser cladding technology were investigated. Scanning electron microscopy, energy-dispersive spectrometry, and X-ray diffraction were used to analyze the structure and composition. The hardness and wear resistance were tested by a microhardness tester and a friction-wear tester. The results show that there are many intermetallic compounds rich in Ti and Ni between the grains. As the Mn content increases, the coating gradually transitions from a dual-phase structure of BCC and FCC to a single FCC structure. The hardness of the coating decreases gradually with the increase in Mn content due to the change in the phase structure, while the friction coefficient decreases slightly at first and then increases significantly. The main wear mechanisms of the coating are adhesive wear and abrasive wear. After heat treatment at 600 °C, petal-like Laves precipitates appear. The average microhardness of CoCrFeNiTi coatings after heat treatment is lower than before treatment, and the friction coefficient is higher than before treatment. The average microhardness of the coating increases slightly with the increase in the treatment temperature. The average friction coefficient of the coating obtained after heat treatment at 600 °C is only 0.5941 because of its uniform microstructure. Therefore, it is reduced by approximately 15% compared with the base metal.

Pure magnesium (Mg) is a promising biodegradable biomaterial due to its excellent biocompatibility and appropriate elastic modulus. However, its high corrosion rate and insufficient mechanical properties limit its broader application. In this study, pure Mg is processed using high-pressure torsion (HPT) for 1, 2, and 5 turns. The evolution of the microstructure during the HPT process, as well as the microhardness distribution and corrosion resistance of the material after HPT, are investigated. The results reveal that HPT significantly refines the grain size of pure Mg, reducing it from about 5 mm to about 1 μm. This grain refinement increased the microhardness of pure Mg by 35%, and the microhardness values were uniformly distributed after 5 turns. The corrosion resistance of pure Mg improves with increasing number of HPT turns. This is indicated by a positive shift in the corrosion potential and a reduction in the rate of hydrogen evolution. The refined grain contributes to the formation of a denser and more uniform corrosion product layer, which enhances the protection of pure Mg substrates.