Carbon microparticles were produced from different technical lignins, i.e., kraft lignin, soda lignin, lignosulfonate, and organosolv lignin, at different carbonisation temperatures (800 °C, 1200 °C, 1600 °C, and 2000 °C). Before carbonisation, oxidative thermostabilization was performed. The combination of thermostabilization and carbonisation led to a high mass loss and shrinkage, but no major effect on the particle morphology was apparent. The carbon particles obtained from all four lignin variants developed disordered graphitic structures at high carbonisation temperatures, and good electrical conductivities in the carbon powders were observed for all lignin variants, with the exception of lignosulfonate. The polycaprolactone composite films filled with 30% lignin-derived carbon exhibited various conductivities, with the best results achieved using the kraft lignin-derived carbon.

Carbon microparticles were produced from organosolv lignin at 2000 °C under argon atmosphere following oxidative thermostabilisation at 250 °C. Scanning electron microscopy, X-ray diffraction, small-angle X-ray scattering, and electro-conductivity measurements revealed that the obtained particles were electrically conductive and were composed of large graphitic domains. Poly(lactic acid) filled with various amounts of lignin-derived microparticles showed higher tensile stiffness increasing with particle load, whereas strength and extensibility decreased. Electric conductivity was measured at filler loads equal to and greater than 25% w/w.

Carbon particles were produced from kraft lignin through carbonization of perfectly spherical, sub-micron beads obtained by aerosol flow. The structure of the resulting carbon particles was elucidated and compared to that derived from commercially available technical lignin powder, which is undefined in geometry. In addition to the smaller diameters of the lignin beads (<1 µm) compared to those of the lignin powder (100 µm), the former displayed a slightly higher structural order as revealed by X-ray diffraction and Raman spectroscopy. With regard to potential application in composite structures, the sub-micron carbon beads were clearly advantageous as a filler of cellulose nanopapers, which displayed better mechanical performance but with limited electrical conductivity. Compression sensing was achieved for this nanocomposite system.