The paper presents an innovative method for smoothing fluctuations of heat flux, using the thermal energy storage unit (TES Unit) with phase change material and Artificial Neural Networks (ANN) control. The research was carried out on a pilot large-scale installation, of which the main component was the TES Unit with a heat capacity of 500 MJ. The main challenge was to smooth the heat flux fluctuations, resulting from variable heat source operation. For this purpose, a molten salt phase change material was used, for which melting occurs at nearly constant temperature. To enhance the smoothing effect, a classical control system based on PID controllers was supported by ANN. The TES Unit was supplied with steam at a constant temperature and variable mass flow rate, while a discharging side was cooled with water at constant mass flow rate. It was indicated that the operation of the TES Unit in the phase change temperature range allows to smooth the heat flux fluctuations by 56%. The tests have also shown that the application of artificial neural networks increases the smoothing effect by 84%.

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Heat storage is an emerging field of research, and, therefore, new materials with enhanced properties are being developed. Examples of phase change materials that provide high heat storage are inorganic salts and salt mixtures. They are commonly used for industrial applications due to their high operational temperature and latent heat. These parameters can be modified by combining different types of salts. This paper presents the experimental study of the impact of the composition of binary salts on their thermophysical properties. Unlike the literature data, this article provides a detailed analysis of the phase change process in both directions: solid–liquid and liquid–solid. The results indicate that the highest latent heat was observed for a 70% NaNO₃ content in the NaNO₃–KNO₃ mixture. Therefore, when this salt is used for heat storage, the most favorable choice is a 70:30 ratio, which provides the highest heat storage density and the lowest phase transition temperature. In the case of the NaNO₃–NaNO₂ mixture, the highest value of latent heat occurs for a ratio of 80:20, resulting in phase transition temperatures of 267.0 °C for the solid–liquid transition, and 253.5 °C for the liquid–solid transition. For heat storage applications, it is recommended to use pure NaNO₂ salt instead of the NaNO₃–NaNO₂ mixture.

Biodiesel manufacturing frequently employs sustainable materials like soybeans, microorganisms, palm extract, jatropha plant, and recycled frying oils. The expansion of biodiesel manufacturing has escalated the volume of waste byproducts, encompassing glycerin and non-glycerin organic matter (MONG), jointly known as raw glycerin. MONG is characterized by a low calorific value, a high autoignition temperature, and significant viscosity at room temperature. As a waste product, it negatively affects the natural environment due to the lack of viable disposal methods. Hence, there is a need for its conversion into high-calorific gaseous fuel with significantly less environmental impact. One of the methods for converting MONG into gaseous fuel is the pyrolysis process. This study describes the pyrolytic conversion of MONG conducted on a test stand consisting of a rotating chamber with a shell filled with liquid lead as a heating medium. Based on the measurements and balance calculations, the amount of heat required to preserve the autothermal process was determined. The calorific value and composition of the pyrolytic gas were measured, revealing that 70% of the gas involves compounds characterized by a high calorific value. As a result, the calorific value of dry, purified gas equals 35.07 MJ/kg. A life cycle assessment has been conducted, in order to determine if the produced gaseous fuel matches sustainable development criteria. MONG-based gas is a sustainable replacement of, e.g., natural gas, lignite, or hard coal; however, it allows us to avoid 233–416 kg/h CO₂ emissions per 1 MW_t of heat.

The paper presents the experimental study of the zeolite heat storage unit discharging process in a laboratory scale. The Authors focused on the discharging process, which utilizes adsorption of water, in the form of steam, on zeolite, because the adsorption process is considered as more challenging in terms of reaction kinetics and heat transfer. The Authors designed and built a laboratory stand with a sorption heat storage unit filled with 13X zeolite and with a separated heat transfer fluid system, where air was used for discharging. Dynamic parameters including the temperature of inlet and outlet air and the temperature distribution inside the zeolite bed during the discharging process were investigated. The gathered measurement data were used to determine the heat fluxes and to compute dynamic heat balance of the thermal storage unit including internal and external heat losses. It was demonstrated that the applied design and scale of the thermal storage unit allows to reach the thermal power over 300 W and heat the discharging air from 40 °C to over 110 °C. The innovative aspect of the study is the improvement of operational stability of the sorption heat storage unit through the implementation of a heat exchanger design that separates the heat transfer fluid from the zeolite bed, as well as a control system with a neural network layer for predicting the mass flow rate of steam.