The paper presents an innovative method for smoothing fluctuations of heat flux, using the thermal energy storage unit (TES Unit) with phase change material and Artificial Neural Networks (ANN) control. The research was carried out on a pilot large-scale installation, of which the main component was the TES Unit with a heat capacity of 500 MJ. The main challenge was to smooth the heat flux fluctuations, resulting from variable heat source operation. For this purpose, a molten salt phase change material was used, for which melting occurs at nearly constant temperature. To enhance the smoothing effect, a classical control system based on PID controllers was supported by ANN. The TES Unit was supplied with steam at a constant temperature and variable mass flow rate, while a discharging side was cooled with water at constant mass flow rate. It was indicated that the operation of the TES Unit in the phase change temperature range allows to smooth the heat flux fluctuations by 56%. The tests have also shown that the application of artificial neural networks increases the smoothing effect by 84%.

This paper presents a study on the application of a ceramic filter in the biomass gasification process and its efficiency in particulate matter removal from the process gas and flue gas. A significant advantage of this type of filter is its high efficiency in small particle removal (<1 µm). This feature allows us to reach the much lower emissions that are required by the applicable standards. The study was performed using an original biomass gasification installation, where conifer scobs were used as feedstock. The installation, its operation and measurement methodology are described in the article. The study included the analysis of process gas and particulate matter, as well as particulate matter content before and after the filter was applied. The measurements indicate that the efficiency of particulate matter removal reaches 99.1%. The analysis of particulate matter in the process gas allowed us to determine that its content was 18.26%, and additionally it was indicated that it contained combustible parts, which undergo combustion in the combustion chamber. It was found that the content of particulate matter is reduced 11 times when compared to the process gas before the filter. An accurate estimation of particulate matter content in flue gas has been also shown for the system without the ceramic filter. As a result, the method allowed us to determine the overall efficiency of particulate matter removal using the ceramic filter, which is equal to 99.9% or 2 mg/m³ (N). The performed study shows that pre-combustion particulate matter removal is preferred over post-combustion particulate matter removal from flue gas. The reason is that the stream of process gas is several times smaller than the flue gas stream, thus the required size of the filter is smaller. Furthermore, process gas filtering allows us to keep the heat transfer surfaces clean, which preserves high thermal efficiency and durability of equipment. The presented results of performed tests are the early stage of the development of the technology of process gas refining in the waste gasification process. The final target is to reach standards similar to those in the case of natural gas.

Three-dimensional printing technology continues to evolve, enabling new applications in manufacturing. Extensive research in the field of biomimetics underscores the significant impact of the internal geometry of building envelopes on their thermal performance. Although 3D printing holds great promise for improving thermal efficiency in construction, its full potential has yet to be realized, and the thermal performance of printed building components remains unexplored. The aim of this paper is to experimentally examine the thermal insulation characteristics of prototype cellular materials created using 3D additive manufacturing technologies (SLS and DLP). This study concentrates on exploring advanced thermal insulation solutions that could enhance the energy efficiency of buildings, cooling systems, appliances, or equipment. To this end, virtual models of sandwich composites with an open-cell foam core modeled after a Kelvin cell were created. They were characterized by a constant porosity of 0.95 and a pore diameter of the inner core of the composites of 6 mm. The independent variables included the different material from which the composites were made, the non-uniform number of layers in the composite (one, two, three, and five layers) and the total thickness of the composite (20, 40, 60, 80, and 100 mm). The impact of three independent parameters defining the prototype composite on its thermal insulation properties was assessed, including the heat flux (q) and the heat transfer coefficient (U). According to the experimental tests, a five-layer composite with a thickness of 100 mm made of soybean oil-based resin obtained the lowest coefficient with a value of U = 0.147 W/m²·K.

This article presents results from research whose purpose is to determine the impact of two main factors on the operational efficiency of a double-entry centrifugal pump. The first factor is the design methods, and the second is changes in the geometric parameters for the volute casing. The results of the numerical simulation were experimentally validated on a test stand. Within this study, volute casings were designed according to the constant velocity method and method of conservation of angular momentum of the flow. The geometric parameters were selected according to the recommendation of A. Stepanoff and A. Lomakin. Next, the following geometric parameters were changed: inlet diameter, inlet width, cross-sectional area, shape of the volute casing’s cross-section (trapezoidal vs. round) and the opening angle of the volute casing’s walls. A comparison of the two methods showed that the biggest difference between them is the influence on the shape of the pump characteristic curve. Altering the geometric parameters in trapezoidal or round volute casing cross-sections had minimal impact on the pump head and efficiency.

This article describes an innovative thermal insulation barrier in the form of a sandwich panel manufactured using 3D FDM printing technology. The internal structure (core structure) of the barrier is based on the Kelvin foam model. This paper presents the influence of the parameters (the height h and the porosity P of a single core cell) of the barrier on its properties (thermal conductivity, thermal resistance, compressive strength, and quasi-static indentation strength). The dominant influence of the porosity of the structure on the determined physical properties of the fabricated samples was demonstrated. The best insulation results were obtained for single-layer composites with a cell height of 4 mm and a porosity of 90%, where the thermal conductivity coefficient was 0.038 W/(m·K) and the thermal resistance 0.537 (m²·K)/W. In contrast, the best compressive strength properties were obtained for the 50% porosity samples and amounted to about 350 MPa, while the moduli for the 90% porosity samples were 14 times lower and amounted to about 26 MPa. The porosity (P) of the composite structure also had a significant effect on the punch shear strength of the samples produced, and the values obtained for the 90% porosity samples did not exceed 1 MPa. In conclusion, the test showed that the resulting 3D cellular composites offer an innovative and environmentally friendly approach to thermal insulation.

The paper presents studies on the impact of the process of condensation of water vapour on the process of cleaning of flue gases from acidic compounds. The measurements were carried out on a pilot-scale plant for waste heat recovery from flue gases, taking into account the process of condensation of the water vapour contained in them. The plant was connected to a lignite-fired power unit with a capacity of 360 MW located at PGE GiEK S.A., Bełchatów Power Plant Branch. The impact of the condensation of water vapour on the reduction of sulphur, chlorine and fluorine forming acidic compounds was examined. The studies show that the condensation process is conducive to removal of acidic compounds from flue gases.