Natural fiber composites are attracting significant interest due to their potential for replacing synthetic composites at lower cost with improved environmental sustainability. However, natural fiber composites suffer from poor mechanical and interfacial properties. Here, we report coating of graphene oxide (GO) and graphene flakes (G) onto natural jute fibers to improve mechanical and interfacial properties. The coating of graphene materials onto jute fibers enhanced interfacial shear strength by ∼236% and tensile strength by ∼96% more than untreated fibers by forming either bonding (GO) or mechanical interlocking (G) between fibers and graphene-based flakes. This could lead to manufacturing of high-performance and environmental friendly natural fiber composites that can potentially replace synthetic composites in numerous applications, such as the automotive industry, naval vessels, household products, and even in the aerospace industry.

Natural fibers composites are considered as sustainable alternative to synthetic composites due to their environmental and economic benefits. However, they suffer from poor mechanical and interfacial properties due to a random fiber orientation and weak fiber-matrix interface. Here we report nano-engineered graphene-based natural jute fiber preforms with a new fiber architecture (NFA) which significantly improves their mechanical properties and performances. Our graphene-based NFA of jute fiber perform enhances Young modulus of jute-epoxy composites by ~324% and tensile strength by ~110% more than untreated jute fiber composites, by arranging fibers in parallel direction through individualisation and nano surface engineering with graphene derivatives. This could potentially lead to manufacturing of high performance natural alternatives to synthetic composites in various stiffness driven high performance applications.

Graphene-based de-icing composites are of great interest due to incredible thermal, electrical and mechanical properties of graphene. Moreover, current technologies possess a number of challenges such as expensive, high power consumption, limited life time and adding extra weight to the composites. Here, we report a scalable process of making highly conductive graphene-based glass fibre rovings for de-icing applications. We also use a scalable process of making graphene-based conductive ink by microfluidic exfoliation technique. The glass fibre roving is then coated with graphene-based conductive inks using a dip-dry-cure technique which could potentially be scaled up into an industrial manufacturing unit. The graphene-coated glass roving demonstrates lower electrical resistances (∼1.7 Ω cm⁻¹) and can heat up rapidly to a required temperature. We integrate these graphene-coated glass rovings into a vacuum-infused epoxy–glass fabric composite and also demonstrate the potential use of as prepared graphene-based composites for de-icing applications.