Sustainable fiber reinforced polymer (FRP) composites from renewable and biodegradable fibrous materials and polymer matrices are of great interest, as they can potentially reduce environmental impacts. However, the overall properties of such composites are still far from the high‐performance conventional glass or carbon FRP composites. Therefore, a balance between composite performance and biodegradability is required with approaches to what one might call an eco‐friendly composite. This review provides an overview of sustainable FRP composites, their manufacturing techniques, and sustainability in general at materials, manufacturing, and end‐of‐life levels. Sustainable plant‐based natural fibers and polymer matrices are also summarized, followed by an overview of their modification techniques to obtain high‐performance, multifunctional, and sustainable FRP composites. Current state‐of‐the‐art mechanical and functional properties of such composites are then surveyed, and an overview of their potential applications in various industries, including automobile, aerospace, construction, medical, sports, and electronics is provided. Finally, future market trends, current challenges, and the future perspective on sustainable natural FRP composites are discussed.

Graphene-based wearable e-textiles are considered to be promising due to their advantages over traditional metal-based technology. However, the manufacturing process is complex and currently not suitable for industrial scale application. Here we report a simple, scalable, and cost-effective method of producing graphene-based wearable e-textiles through the chemical reduction of graphene oxide (GO) to make stable reduced graphene oxide (rGO) dispersion which can then be applied to the textile fabric using a simple pad-dry technique. This application method allows the potential manufacture of conductive graphene e-textiles at commercial production rates of ∼150 m/min. The graphene e-textile materials produced are durable and washable with acceptable softness/hand feel. The rGO coating enhanced the tensile strength of cotton fabric and also the flexibility due to the increase in strain% at maximum load. We demonstrate the potential application of these graphene e-textiles for wearable electronics with activity monitoring sensor. This could potentially lead to a multifunctional single graphene e-textile garment that can act both as sensors and flexible heating elements powered by the energy stored in graphene textile supercapacitors.

Graphene‐based textiles show promise for next‐generation wearable electronic applications due to their advantages over metal‐based technologies. However, current reduced graphene oxide (rGO)‐based electronic textiles (e‐textiles) suffer from poor electrical conductivity and higher power consumption. Here, highly conductive, ultraflexible, and machine washable graphene‐based wearable e‐textiles are reported. A simple and scalable pad−dry−cure method with subsequent roller compression and a fine encapsulation of graphene flakes is used. The graphene‐based wearable e‐textiles thus produced provide lowest sheet resistance (≈11.9 Ω sq⁻¹) ever reported on graphene e‐textiles, and highly conductive even after 10 home laundry washing cycles. Moreover, it exhibits extremely high flexibility, bendability, and compressibility as it shows repeatable response in both forward and backward directions before and after home laundry washing cycles. The scalability and multifunctional applications of such highly conductive graphene‐based wearable e‐textiles are demonstrated as ultraflexible supercapacitor and skin‐mounted strain sensors.

Multifunctional fiber‐reinforced polymer (FRP) composites provide an ideal platform for next‐generation smart composites applications including structural health monitoring, electrical and thermal conductivity, energy storage and harvesting, and electromagnetic interference shielding without compromising their mechanical properties. Recent progress in carbon‐based nanomaterials such as graphene and carbon nanotubes (CNTs) has enabled the development of many novel multifunctional composites with excellent mechanical, electrical, and thermal properties. However, the effective incorporation of such carbon nanomaterials into FRP composites using scalable, high‐speed, and cost‐effective manufacturing without compromising their performance is challenging. This review summarizes the recent progress on graphene and CNT‐based FRP composites, their manufacturing techniques, and their applications in smart composites. Current technical challenges and future perspectives on smart FRP composites research to facilitate an essential step toward moving from research and development‐based smart composites to industrial‐scale mass production are also discussed.

Inkjet printing of graphene inks is considered to be very promising for wearable e-textile applications as benefits of both inkjet printing and extra-ordinary electronic, optical and mechanical properties of graphene can be exploited. However, the common problem associated with inkjet printing of conductive inks on textiles is the difficulty to print a continuous conductive path on a rough and porous textile surface. Here we report inkjet printing of an organic nanoparticle based surface pre-treatment onto textiles to enable all inkjet-printed graphene e-textiles for the first time. The functionalized organic nanoparticles present a hydrophobic breathable coating on textiles. Subsequent inkjet printing of a continuous conductive electrical path onto the pre-treated coating reduced the sheet resistance of graphene-based printed e-textiles by three orders of magnitude from 1.09 × 10⁶ Ω sq⁻¹ to 2.14 × 10³ Ω sq⁻¹ compared with untreated textiles. We present several examples of how this finding opens up opportunities for real world applications of printed, low cost and environmentally friendly graphene wearable e-textiles.