In recent years there has been a resurgence of interest in the usage of natural fiber reinforced composites in more advanced structural applications. As a result, the need for improving their mechanical properties, as well as service life modeling and predictions have arisen. In this study effect of alkaline treatment of flax fiber as well as addition of 1% acrylic resin to vinyl ester on mechanical properties and long-term creep behavior of flax/vinyl ester composites was investigated. To perform the alkaline treatment, fibers were immersed into 1500 mL of 10 g/L sodium hydroxide/ethanol solution at 78 °C for 2 h. Findings revealed that alkaline treatment was successful in increasing interlaminar shear, tensile and flexural strength of the composite but decreased the tensile and flexural modulus by 10%. Addition of acrylic resin to the vinyl ester resin improved all mechanical properties except the flexural modulus which was decreased by 5%. In order to evaluate the long-term behavior, creep compliance master curves were generated using the time-temperature superposition principle. Results suggests that fiber and matrix treatments delay the creep response and slows the process of creep in flax/vinyl ester composites in the steady state region, respectively.

Hybridization of natural fiber with synthetic fiber to reinforce polymer matrix composites is an effective way of increasing fatigue strength of composites with substantial amount of bio-based content. Flax is the strongest type of bast natural fiber, possessing excellent mechanical and damping properties. Fatigue properties of flax fiber hybridized with synthetic carbon fiber reinforced polymer matrix composites were studied. Fatigue properties of inter-ply hybrid flax-carbon fiber reinforced composite were compared to intra-ply hybrid flax-carbon fiber reinforced composites through tensile fatigue testing at 70% load of ultimate tensile strength and with a loading frequency of 3 Hz. For similar amount (by mass) of flax and carbon fiber, intra-ply flax-carbon fiber hybrid reinforced composite exhibited a very large increase (>2000%) in fatigue life compared to inter-ply flax-carbon fiber hybrid reinforced composites. Suitable hybridization can produce hybrid composites that are as strong as synthetic fiber composites while containing a high bio-based content of natural fibers.

With the increase in structural applications of bio-based composites, the study of long-term creep behavior of these materials turns into a significant issue. Because of their bond type and structure, natural fibers and thermoset resins exhibit nonlinear viscoelastic behavior. Time-temperature superposition (TTS) provides a useful tool to overcome the challenge of the long time required to perform the tests. The TTS principle assumes that the effect of temperature and time are equivalent when considering the creep behavior, therefore creep tests performed at elevated temperatures may be converted to tests performed at longer times. In this study, flax fiber composites were processed with a novel liquid molding methacrylated epoxidized sucrose soyate (MESS) resin. Frequency scans of flax/MESS composites were obtained at different temperatures and storage modulus and loss modulus were recorded and the application of horizontal and vertical shift factors to these viscoelastic functions were studied. In addition, short-term strain creep at different temperatures was measured and curves were shifted with solely horizontal, and with both horizontal and vertical shift factors. The resulting master curves were compared with a 24-h creep test and two extrapolated creep models. The findings revealed that use of both horizontal and vertical shift factors will result in a smoother master curves for loss modulus and storage modulus, while use of only horizontal shift factors for creep data provides acceptable creep strain master curves. Based on the findings of this study, flax/MESS composites can be considered as thermorheologically complex materials.

There has been a substantial increase in the usage of natural fibers and biodegradable polymers in composite materials due to the recent focus on sustainability of materials. Flax fibers have exhibited higher mechanical properties compared to most other natural fibers available. However, one of the major challenges faced in the use of flax fiber is its hydrophilicity. In this study, the tensile behavior of flax fiber tows removed from commercially available woven fabrics were investigated at different moisture levels. The breaking tenacity of fiber tows was shown to increase with an increase in moisture content of up to 25%. After this point, additional absorption of moisture resulted in a decrease of fiber tenacity. In addition, the diffusion process through flax fiber mat with different areal densities was investigated and the diffusion coefficients were determined using the desorption curves. Diffusion rates were not found to significantly change with varying areal densities of 200 to 400 gsm, but were significantly different when exposed to temperatures of 55 °C versus 80 °C.

In this study, a novel, bio-based polyol was used in the formulation of a polyurethane (PU) matrix for a composite material where flax fiber was used as the reinforcement. The viscoelastic properties of the matrix and flax fiber were determined by a linear viscoelastic model through experimentation and the results were used as input for the material properties in the computational model. A finite element micromechanical model of a representative volume element (RVE) in terms of repeating unit cells (RUC) was developed to predict the mechanical properties of composites. Six loading conditions were applied on the RUC to predict and define the viscoelastic behavior of the composite unit cell. The time-history of averaged response was determined in terms of stress and strains. The results of this study suggest that applying the overall rate-dependent behavior of flax fiber to the micromechanical model leads to a good agreement between the micromechanical modeling and experimental results. The modeling approach is efficient and accurate as long as the periodicity in the composite rules. This modeling approach can be used as a powerful algorithm in determining linear and nonlinear properties in material mechanics analysis and characterization.

Shear thickening fluids (STFs) have been shown to improve the effectiveness of fabrics used in soft body armor applications. They are used to increase the puncture and ballistic impact resistance of Kevlar^® fabrics. However, the effect of using STFs with natural fabrics such as flax appears to have never been studied. Similarly, the hybridization of different fabric types impregnated with STF has also only undergone limited study. The rheology of STFs at varying concentrations of nanosilica dispersed in polyethylene glycol (PEG) was studied at different temperatures. It was found that the STFs behave as a non-Newtonian fluid in response to changes in shear rate. In this study the effectiveness on the puncture and ballistic impact resistance of impregnating flax fabric with STF at concentrations of 30%, 50%, and 70% w/w of nanosilica in PEG was investigated. The effect of hybridization of flax and Kevlar^® fabrics impregnated with STF was also investigated. The puncture resistance of both flax fabrics treated with STFs and hybrids treated with STFs was found to increase significantly and can be controlled by STF concentration. The ballistic impact resistance was also found to increase in the hybrid samples when STF concentration was at least 50%. The flax treated with STFs showed either a decrease in specific energy absorption per layer for the lower STF concentration, or a very small increase at 70% STF concentration.