This paper presents a systematic study of the electrical resistivity of different steel fibre-reinforced concretes with fibre contents from 0 kg/m³ to 80 kg/m³ in order to identify possible effects of interactions among concrete composition and fibre type and content regarding electrical resistivity. Based on a literature review, four parameters, w/c ratio, binder content, ground granulated blast-furnace slag (GGBS) and fineness of cement, which show a significant influence on the electrical resistivity of plain concrete, were identified, and their influence on the electrical resistivity as well as interaction effects were investigated. The results of the experiments highlight that the addition of fibres leads to a significant decrease in electrical resistivity, independent of all additional parameters of the concrete composition. Additionally, it was shown that a higher porosity of the concrete, e.g., due to a higher w/c ratio, also results in a lower electrical resistivity. These results are in agreement with the literature review on plain concrete, while the influence of the concrete composition on the electrical resistivity is weaker with the increase in fibre content. The influence of fibre reinforcement is thus not affected by changes in the concrete composition. In general, a higher fibre dosage leads to a decrease in electrical resistivity, but the impact on the electrical resistivity varies slightly with different types of steel fibres. Based on this study, the potential of determining the fibre content using electrical resistivity measurements could be clearly presented.

Although steel fiber reinforced concrete is becoming increasingly popular in the construction industry, its application is currently limited to certain areas. One reason is the lack of an economical non‐destructive testing method to determine the content, distribution, and orientation of steel fibers in fresh and hardened concrete. However, these parameters are decisive for the assessment of the static performance of a building component. In this article a new test method is proposed, which is based on the electrical conductivity of concrete. Using a two‐electrode experimental set‐up, measurements of the electrical conductivity were done on hardened concrete cubes with defined fiber content and a correlation between electrical conductivity and fiber content could be identified. Within the scope of extensive test series, the fiber content and the age of specimens were varied, and several identical series were produced and observed to ensure statistically verified results. At this stage of research the test method based on electrical conductivity measurement provides reliable results on the fiber content of preconditioned concrete cubes. Based on the results a new model was developed to quantify the fiber content of the examined cubes. This model is based on the estimation of the relative conductivity, the so‐called increase of conductivity. Undesired influences caused by aging, respectively hydration in the young concrete age were eliminated, by relating the conductivity of fiber reinforced concrete to an unreinforced concrete. Further investigations with focus on the influence of concrete composition and other specimen sizes are going to be conducted as next steps for the development of an in situ test setup for the diagnosis of concrete structures.

The diagnostics of constructions built with steel fibre reinforced concrete are extremely difficult to conduct because, typically, no information on the actual amount and orientation of the fibres is available. Therefore, it is of great interest to engineers to have the possibility to determine the steel fibre content and, at best, also the orientation of the fibres in existing structures. For this purpose, an easy-to-use test setup was developed and tested, in the course of laboratory investigations. This method can be used for cylinders, for example drilling cores, that can later be taken of existing structures, to determine both the fibre content and orientation. Based on these results, a model for cylindrical specimens was derived, which can be used for varying concrete compositions with steel fibre contents of up to 80 kg/m³. In the case of missing information concerning the concrete composition, it allows an initial estimation for the fibre content. In case additional information about the concrete composition is available, a much higher accuracy of the projected steel fibre content and therefore, an assessment of the building’s condition is possible.

The in-situ measurement of the content and orientation of steel fibres in concrete structures is of great importance for the assessment of their specific mechanical properties, especially in the case of repair. For existing structures, the actual fibre content as well as the orientation of the fibres, which is based on many factors such as casting or compacting direction, is typically unknown. For structural maintenance or rehabilitation, those factors have to be determined in order to apply meaningful structural design calculations and plan necessary strengthening methods. For this reason, a new method based on the analysis of drilling cores of concrete structures has been established. The newly developed non-destructive test setup used in this research consists of a framework for cylindrical specimens in combination with an LCR meter to determine the electrical resistance of the fibre reinforced concrete. In combination with a suitable FEM model, concretes with fibre contents up 80 kg/m³ were analysed to derive a first model to assess the actual fibre content of steel fibre reinforced concretes. After a calibration of the literature’s equation by use of an adjusted aspect ratio for the analysis of drilling cores, the estimation of the fibre content is possible with high accuracy for the tested material combination. The results show that the newly developed test method is suitable for the rapid and non-destructive structural diagnosis of the fibre content of steel fibre reinforced concrete based on drilling cores using electrical resistivity measurements.