This document reviews the current state of the art in the linear machine technology. First, the recent advancements in linear induction, switched reluctance and permanent magnet machines are presented. The ladder slit secondary configuration is identified as an interesting configuration for linear induction machines. In the case of switched reluctance machines, the mutually-coupled configuration has been found to equate the thrust capability of conventional permanent magnet machines. The capabilities of the so called linear primary permanent magnet, viz. switched-flux, flux-reversal, doubly-salient and vernier machines are presented afterwards. A guide of different options to enhance several characteristics of linear machines is also listed. A qualitative comparison of the capabilities of linear primary permanent magnet machines is given later, where linear vernier and switched-flux machines are identified as the most interesting configurations for long stroke applications. In order to demonstrate the validity of the presented comparison, three machines are selected from the literature, and their capabilities are compared under the same conditions to a conventional linear permanent magnet machine. It is found that the flux-reversal machines suffer from a very poor power factor, whereas the thrust capability of both vernier and switchedflux machines is confirmed. However, the overload capability of these machines is found to be substantially lower than the one from the conventional machine. Finally, some different research topics are identified and suggested for each type of machine.

Linear switched-flux machines are a kind of permanent magnet machine with a passive ferromagnetic secondary. Therefore, they can achieve both a good performance and a low cost in long stroke applications. However, due to the end effect, these machines generate high detent force and on load thrust force ripples. There are several solutions in the literature that aim to minimise the thrust ripple. One of those solutions is the placement of additional poles in the ends of the machine. These can be passive, i. e. simple ferromagnetic teeth, or active, with additional magnets. The former is the most common solution in the literature. In this article, the optimal configuration of the additional poles is discussed via 4 additional pole sizing strategies, and the influence of the design variables and optimisation objectives is analysed. Then, a generic additional pole configuration is proposed, which combines a high effectiveness and a simple design. Finally, an experimental validation is carried out, and the measurements confirm the results from the optimisation.

Due to their particular structure, switched-flux permanent magnet machines have become a very interesting alternative for many applications. This is why some recent studies have been focused in the understanding of the operating mechanism of these machines via the MMF-permeance modelling. However, the models that can be found in the literature make some simplifications that reduce their accuracy when predicting the performance of switched-flux machines. For example, the models that can be found in the literature are commonly not precise enough for machines with a wide slot, because the influence of the modulator of the primary side of the machine is neglected. In this article, a precise analytical model is developed for a 6/13 C-Core switched-flux machine via a combination of a magnetic equivalent circuit and a MMF-permeance model. The model is based on the magnetic field modulation principle. The analytical model is used to explain the flux focusing effect and the force generation mechanism of switched-flux machines. A new concept of PM field harmonic efficiency ratio is used to identify the most efficient PM field harmonics of 2 switched-flux machines. The precision of the model is validated via 2D and 3D Finite Element Method simulations, and experimental measurements that were obtained with a linear machine prototype. The results show that the model can predict the performance of switched-flux machines with a high accuracy level.

The thermal design is one of the most important stages in the design process of electrical machines. Thanks to software packages, like Motor-CAD, rotating machine designers can predict the thermal operation of the machines with high precision. However, a Motor-CAD equivalent for linear machines does not exist. Thus, linear machine designers must develop specific thermal analysis tools when designing the machines. In this article, a generic thermal analysis tool for different kinds of linear machines is presented. The model has been designed in MATLAB Simulink. Hence, it should be easy to implement for most engineers. The article describes the configuration of the different elements of the tool. The calibration parameters and procedure, and typical values of the calibration variables, are also given in the document. Finally, in order to demonstrate the generic nature of the tool, the model is experimentally validated via DC thermal tests to a linear induction machine and a linear switched-flux permanent magnet machine. The results show that, despite being simple and easy to implement, the model can predict the thermal operation of different machines with high precision.

With increasing emphasis on energy efficiency and the widespread adoption of Wide-Band-Gap (WBG) devices, understanding and mitigating EMI is crucial for the reliability and performance of electric drives. This research focuses on high-frequency phenomena induced in electrical machines and the integration of Finite Element Method (FEM) simulations into the drive design process. A novel approach is introduced where a full drive model is experimentally validated using motor impedance obtained from FEM simulations, which is then fitted to a lumped-parameter model with a basic genetic algorithm. The model is validated across the full Electromagnetic Compatibility (EMC) range for conducted emissions, from 10 kHz to 30 MHz. The paper emphasises the importance of an EMI-focused design approach early in the development process to minimise costs, improve reliability, and ensure compliance with EMC standards.

Thanks to the usage and the placement of permanent magnets, linear switched flux machines exhibit a good performance even at a moderate cost. However, these machines are affected by high detent force and on load thrust force ripples. The placement of additional magnets in the ends of the machine is one of the possible solutions to deal with the thrust ripples. However, depending on the magnet width sizing approach, this solution may increase the value of the peak to peak detent force. In this paper, two new end magnet optimisation approaches are presented and compared to the conventional approach. The results show that both the detent force and the thrust ripple can be lowered with either of the new approaches, while lowering the volume of the end PMs in 66.49 % and 54.02 %.