A polyethylene (PE) liner is the basic element in high-pressure type 4 composite vessels designed for hydrogen or compressed natural gas (CNG) storage systems. Liner defects may result in the elimination of the whole vessel from use, which is very expensive, both at the manufacturing and exploitation stage. The goal is, therefore, the development of efficient non-destructive testing (NDT) methods to test a liner immediately after its manufacturing, before applying a composite reinforcement. It should be noted that the current regulations, codes and standards (RC&S) do not specify liner testing methods after manufacturing. It was considered especially important to find a way of locating and assessing the size of air bubbles and inclusions, and the field of deformations in liner walls. It was also expected that these methods would be easily applicable to mass-produced liners. The paper proposes the use of three optical methods, namely, visual inspection, digital image correlation (DIC), and optical fiber sensing based on Bragg gratings (FBG). Deformation measurements are validated with finite element analysis (FEA). The tested object was a prototype of a hydrogen liner for high-pressure storage (700 bar). The mentioned optical methods were used to identify defects and measure deformations.

In this paper, the application of a fiber Bragg grating written in a highly birefringent side-hole elliptical core optical fiber for two-axial strain measurement is presented. Hybrid optical fiber structures achieved by combining large side-holes and elliptical core result in a very high birefringence of 1 × 10⁻³ and thus high initial Bragg peak spectral separation of 1.16 nm, as well as a very high transverse force sensitivity, of up to 650 pm/(N/mm) or even −1150 pm/(N/mm), depending on the fiber orientation with respect to the applied force. Due to the ~22 %m/m GeO₂ concentration in the core the fiber being highly photosensitive, which significantly simplifies FBG fabrication by UV illumination without the need for prior hydrogen loading, which worsens thermal stability. Finally, the developed FBGs written in the highly birefringent side-hole elliptical core optical fiber were embedded in the square composite plates and applied for strain measurements. Tests of two-directional four-point bending have shown usability of such FBG for two-axial in-plane strain measurement with a single FBG in iso-thermal conditions.

The presented paper describes a method where, with the use of a dedicated SMART Ultrasonic Resonant Power System (SURPS) developed by the authors, a power and data transfer between two devices can be performed at the same time. The proposed solution allows power to be supplied to the sensor, located in a hardly accessible place, with simultaneous data transfer in a half-duplex way (e.g., “question–response”). The power transmission mechanism is based on the excitation of a construction with a sinusoidal wave, with an actuator transforming this wave into useful, electrical power through a harvester device. Data transfer is achieved with the use of the F2F (Frequency Double Frequency) procedure, which is a kind of frequency modulation. To receive optimized parameters for each construction, an original software is developed, which allows the selection of the proper type of actuator, modulation, and frequency.

Material as well as process variations in the composites industry are reasons to develop methods for in-line monitoring, which would increase reproducibility of the manufacturing process and the final composite products. Fiber Bragg Gratings (FBGs) have shown to be useful for monitoring liquid-composite molding processes, e.g., in terms of online gel point detection. Existing works however, focus on in-plane strain measurements while out-of-plane residual strain prevails. In order to measure out-of-plane strain, FBG inscribed in highly birefringent fiber (HB FBG) can be used. The purpose of this research is the cure stage detection with (a) FBG inscribed in single mode and (b) FBG inscribed in highly-birefringent side-hole fiber in comparison to the reference gel point detected with an in-mold DC sensor. Results reveal that the curing process is better traceable with HB FBG than with regular FBG. Thus, the use of HB FBG can be a good method for the gel point estimation in the RTM process.

This paper presents the results obtained using the rapid demagnetization method in the case of an NdFeB magnet and a new hybrid core. The developed core consists of three basic elements: an NdFeB magnet, Terfenol-D, and a specifically developed metallic alloy prepared by means of a suction casting method. The main goal of proposing a new type of core in the event of rapid demagnetization is to partially replace the permanent magnet with another material to reduce the rare-earth material while keeping the amount of generated electricity at a level that makes it possible to power low-power electrical devices. To “capture” the rapid change of magnetic flux, a small number of coils were made around the core. However, the very low voltage level at very high current required the use of specialized electronic transducers capable of delivering a voltage level appropriate for powering a microprocessor system. To overcome this problem, a circuit designed by the authors that enabled voltage processing from low impedance magnetic circuits was used. The obtained results demonstrated the usefulness of the system at resonant frequencies of up to 1 MHz.