In this article, an approach to drill wear evaluation is presented. Tool condition monitoring is an important problem in furniture manufacturing and similar industries. At the same time, approaches that rely on sets of sensors, often tend to be to robust or complex for the production environment. Instead of signals acquired from dedicated sensors, presented approach uses images of drilled holes as input data. Initial pictures are processed and enhanced in order to highlight the crucial properties. A set of selected features is then calculated on the resulting images, and later used during the training of 5 state-of-the-art classifiers. Presented research also evaluates number of images for consecutive drillings that needs to be taken into account in order to produce accurate results. From the selected set, the best performing classifier was Random Forest and it achieved close to 100% accuracy.
In this article, an automated method for tool condition monitoring is presented. When producing items in large quantities, pointing out the exact time when the element needs to be exchanged is crucial. If performed too early, the operator gets rid of a good drill, also resulting in production downtime increase if this operation is repeated too often. On the other hand, continuing production with a worn tool might result in a poor-quality product and financial loss for the manufacturer. In the presented approach, drill wear is classified using three states representing decreasing quality: green, yellow and red. A series of signals were collected as training data for the classification algorithms. Measurements were saved in separate data sets with corresponding time windows. A total of ten methods were evaluated in terms of overall accuracy and the number of misclassification errors. Three solutions obtained an acceptable accuracy rate above 85%. Algorithms were able to assign states without the most undesirable red-green and green-red errors. The best results were achieved by the Extreme Gradient Boosting algorithm. This approach achieved an overall accuracy of 93.33%, and the only misclassification was the yellow sample assigned as green. The presented solution achieves good results and can be applied in industry applications related to tool condition monitoring.
In this paper, a novel approach to evaluation of feature extraction methodologies is presented. In the case of machine learning algorithms, extracting and using the most efficient features is one of the key problems that can significantly influence overall performance. It is especially the case with parameter-heavy problems, such as tool condition monitoring. In the presented case, images of drilled holes are considered, where state of the edge and the overall size of imperfections have high influence on product quality. Finding and using a set of features that accurately describes the differences between the edge that is acceptable or too damaged is not always straightforward. The presented approach focuses on detailed evaluation of various feature extraction approaches. Each chosen method produced a set of features, which was then used to train a selected set of classifiers. Five initial feature sets were obtained, and additional ones were derived from them. Different voting methods were used for ensemble approaches. In total, 38 versions of the classifiers were created and evaluated. Best accuracy was obtained by the ensemble approach based on Weighted Voting methodology. A significant difference was shown between different feature extraction methods, with a total difference of 11.14% between the worst and best feature set, as well as a further 0.2% improvement achieved by using the best voting approach.
28 October 2015 in Informatyka, Automatyka, Pomiary w Gospodarce i Ochronie Środowiska
Biological materials are characterized by high complexity and related unpredictability. Parameters of such objects could be described using stochastic approach. This paper presents methodology to create of probability density function for biological materials. Stochastic models are based on measurements of conductivity using specialized device. Problems related with temperature, moisture of the material samples are discussed. Analysis is divided into two types of biological materials: homogenized used for calibration, and naturally heterogeneous.
Electrical properties of biological tissues can be described using statistical approach, which is close to the complexity of the living bodies. Application of fuzzy sets theory allows to build more realistic models of human body. In this paper two types of variability of conductivity are presented and analyzed. One related with measurement uncertainty and random distribution of parameter inside the organ, and the second with variability between individuals.