A novel suspension system, the hydraulic integrated interconnected regenerative suspension (HIIRS), has been proposed recently. This paper demonstrates the vibration and energy harvesting characteristics of the HIIRS. The HIIRS model is established as a set of coupled, frequency-dependent equations with the hydraulic impedance method. The mechanical–fluid boundary condition in the double-acting cylinders is modelled as an external force on the mechanical system and a moving boundary on the fluid system. By integrating the HIIRS into a half car model, its free and forced vibration analyses are conducted and compared with an equivalent traditional off-road vehicle. Results show that the natural frequency and the damping ratio of the HIIRS-equipped vehicle are within a proper range of a normal off-road vehicle. The root mean square values of the bounce and roll acceleration of the HIIRS system are, respectively, 64.62 and 11.21% lower than that of a traditional suspension. The average energy harvesting power are 186.93, 417.40 and 655.90 W at the speeds of 36, 72 and 108 km/h for an off-road vehicle on a Class-C road. The results indicate that the HIIRS system can significantly enhance the vehicle dynamics and harvest the vibration energy simultaneously.

Hydraulic integrated interconnected regenerative suspension (HIIRS) is a novel suspension system that can simultaneously harvest the vibration energy in the suspension and enhance the vehicle dynamics. The parameter sensitivity of the HIIRS system is analyzed and the significant parameters are optimized in this paper. Specifically, a half-vehicle model with the HIIRS is established. Based on the model, the parameter sensitivity of the hydraulic system is analyzed with three objectives, ride comfort, road holding, and average energy harvesting power. The parameters considered in this study are more abundant than those in previous related studies, including hydraulic cylinder inner diameter, hydraulic motor displacement, resistance, initial system pressure, and accumulator parameters. It turns out that the most sensitive parameters are the inner diameter of the hydraulic cylinder, the resistance, and the displacement of the hydraulic motor. To further study the performances that the HIIRS could present, both the single-objective optimization and the multi-objective optimization problems are solved and compared with the optimized traditional suspensions. The optimized HIIRS performs better in ride comfort and road holding than the optimized traditional suspension and anti-roll bar suspension. Different from the previous suspension optimization design, multi-objective optimization not only considers the traditional performance of the suspension but also incorporates the energy harvesting characteristics into the optimization objective. In the multi-objective optimization, a Pareto front is obtained, which shows that the ride comfort conflicts with the road holding and the energy harvesting power, while road holding and energy harvesting power did not conflict. The Pareto front shows that the optimized HIIRS is superior to the traditional suspension in ride comfort and road holding, and also harvests considerable energy.