Micro-braiding and co-wrapping techniques have been developed over a few decades and have made important contributions to biocomposites development. In this present study, a set of flax/polypropylene (PP) micro-braided and co-wrapped yarns was developed by varying different PP parameters (PP braiding angles and PP wrapping turns, respectively) to get different flax/PP mass ratios. The effects on textile and mechanical characteristics were studied thoroughly at the yarn scale, both dry- and thermo-state tensile tests were carried out, and tensile properties were compared before and after the braiding process to study the braidabilities. It was observed that PP braiding angles of micro-braided yarn influenced the frictional damage on surface treatment agent of flax roving, the cohesive effect between PP filaments/flax roving, and the PP cover factor; PP wrapping turns of co-wrapped yarn had a strong impact on the flax roving damage and the PP coverage, which further influenced the characteristics. Micro-braided yarn and co-wrapped yarn with the same flax/PP mass ratio were compared to evaluate the two different hybrid yarn production techniques; it was proven that micro-braided yarn presented better performance.

Plant fibers are being increasingly explored for their use in engineering polymers and composites, and many works have described their properties, especially for flax and hemp fibers. Nevertheless, the availability of plant fibers varies according to the geographical location on the planet. This study presents the first work on the mechanical properties of a tropical fiber extracted from the bast of Cola lepidota (CL) plant. After a debarking step, CL fibers were extracted manually by wet-retting. The tensile properties are first identified experimentally at the fibers scale, and the analysis of the results shows the great influence of the cross-section parameters (diameter, intrinsic porosities) on these properties. Tensile properties of CL fibers are also predicted by the impregnated fiber bundle test (IFBT). At this scale of bundles, a hackling step, which reduces shives and contributes to the parallelization of the fibers within bundles, improves tensile properties predicted by IFBT. The comparison with the properties of plant fibers given in the literature shows that CL fibers have tensile properties in the same range as kenaf, flax or hemp fibers.

To date, nonwoven fabrics made with natural fibres and thermoplastic commingled fibres have been extensively used in the composite industry for a wide variety of applications. This paper presents an innovative study about the effect of the manufacturing parameters on the mechanical behaviour of flax/PP nonwoven reinforced composites. The mechanical properties of nonwoven fabric reinforced composites are related directly to the ones of dry nonwoven reinforcements, which depend strongly on the nonwoven manufacturing parameters, such as the needle-punching and areal densities. Consequently, the influence of these manufacturing parameters will be analysed through the tensile and flexural properties. The results demonstrated that the more areal density the nonwoven fabric has, the more the mechanical behaviour can be tested for composites. By contrast, it has a complex influence on needle-punching density on the load-strain and bending behaviours at the composite scale.