The deep-sea is rich in mineral resources, and deep-sea polymetallic nodules are considered to be the most likely resource for commercial exploitation. Since the discovery of polymetallic nodules by mankind, researchers around the world have made long and arduous explorations in the exploitation of deep-sea polymetallic nodules and have proposed various mining methods, such as the dragging bucket type, the continuous bucket rope type, the automatic shuttle boat type, and the pipeline -lifting type, and have carried out technical verification accordingly. In the collection of seabed polymetallic nodules, the development and testing of towed type, spiral-driven type, crawler self-propelled type, and suspended type technologies have been carried out, basically realizing the mining technology verification of seabed polymetallic nodules and providing technical support for commercial development. However, according to the demand for commercial development, there are still many technical difficulties in polymetallic nodule-collecting technology, and more focus needs to be placed on the efficiency, environmental protection, intelligence, safety, and reliability of the collecting system in the future. This paper compares the existing progress in collection technology and equipment, and provides ideas and references for the research and development of deep-sea polymetallic nodule-mining technology and equipment.
Previously conducted studies have established that pipeline hydraulic transport systems are currently the most promising deep-sea mining systems, and the pipeline transport performance of polymetallic nodules is one of the technical priorities. In this paper, a coupled CFD–DEM approach is adopted to numerically calculate the solid–liquid two-phase flow of seawater with polymetallic nodules. Small-scale experiments were conducted to validate the coupled model. Particle dynamics analysis was carried out under different inlet flow rates, feed concentrations and nodule fragmentation levels. The simulation results show that different operating parameters have significant effects on the pipeline transportation process. With low inlet flow rate, high feed concentration, and high percentage of large particles, the particle distribution and motion characteristics show a trend that is not conducive to safe transport. A set of recommended operating parameters for hydraulic transport of polymetallic nodule pipelines was summarized.
Understanding the interaction between submerged water jets and cohesive deep-sea sediment is critical for optimizing deep-sea polymetallic nodule hydraulic mining techniques. This research investigated the distinct erosion behavior of cohesive sediments through laboratory experiments and numerical simulations. Cohesive deep-sea sediments were simulated using bentonite–kaolinite mixtures. A series of laboratory experiments, including vane shear tests and viscosity tests under varying moisture content, were conducted to assess the sediments’ mechanical properties. Experimental submerged water jet erosion tests provided basic data for validating the numerical simulations. A Eulerian multi-fluid (EMF) model was implemented to capture sediment–water jet interactions under varying operational parameters, including jet velocities and nozzle heights. The erosion process was found to comprise three distinct stages, including rapid erosion, steady erosion, and stabilization. Two distinct erosion mechanisms were identified, depending on the jet intensity, which affected the depth and shape of the erosion pits. Quantitative analysis revealed that erosion depth exhibits an approximately linear relationship with jet velocity and nozzle height, whereas the erosion diameter shows nonlinear characteristics. These findings enhance the fundamental understanding of cohesive sediment responses under hydraulic disturbances, providing crucial insights for the design and optimization of efficient deep-sea mining systems.