The deep-sea is rich in mineral resources, and deep-sea polymetallic nodules are considered to be the most likely resource for commercial exploitation. Since the discovery of polymetallic nodules by mankind, researchers around the world have made long and arduous explorations in the exploitation of deep-sea polymetallic nodules and have proposed various mining methods, such as the dragging bucket type, the continuous bucket rope type, the automatic shuttle boat type, and the pipeline -lifting type, and have carried out technical verification accordingly. In the collection of seabed polymetallic nodules, the development and testing of towed type, spiral-driven type, crawler self-propelled type, and suspended type technologies have been carried out, basically realizing the mining technology verification of seabed polymetallic nodules and providing technical support for commercial development. However, according to the demand for commercial development, there are still many technical difficulties in polymetallic nodule-collecting technology, and more focus needs to be placed on the efficiency, environmental protection, intelligence, safety, and reliability of the collecting system in the future. This paper compares the existing progress in collection technology and equipment, and provides ideas and references for the research and development of deep-sea polymetallic nodule-mining technology and equipment.

This paper presents comparable sets of the no-load power loss as a product of windage and churning behaviors of a family of various rotating parts (i.e., disc, spur gear, straight bevel gear, and orthogonal face gear). Experimental measurements were carried out under pure air only and under partial immersion in oil to qualify and quantify the windage and churning effects of no-load power losses of a family of spur, bevel, and face gears along with a representative disc as the baseline. Aiming at exploring the influence of gear teeth on the total no-load power losses, two different theoretical analytical approaches are introduced to account for the churning contributions, by which the total power losses are estimated. Both analytical approaches compare well with the experimental findings. Furthermore, a spatial intersecting cross-axis gear (e.g., straight bevel gear and orthogonal face gear) results in higher no-load power losses than that of a representative disc or a parallel-axes gear. The significance of gear teeth (gear vs. disc) on windage behavior is presented, as well as the gear windage effects on the churning phenomenon in a high-speed splash-lubricated gear.

To suppress the adverse effect of the gear windage phenomenon in the high-speed aeronautic industry, a shroud as an effective alternative strategy is usually to enclose gears to reduce the windage behaviors of high-speed gears. To deeply understand these no-load power losses, this paper proposes a new simulation methodology based on the Lattice Boltzmann method to study the windage losses of a shrouded spur gear and conducts a series of numerical studies. The models reproduce a shroud spur gear varying radial and axial clearances to evaluate the influence of casing walls on windage losses. The simulation results were then compared with experimental values, showing a satisfactory agreement. Furthermore, a torque containment factor integrating the air compressibility at high Mach numbers is introduced to represent the reduction in torque (windage power losses) for the shrouded gear compared to the free case, and the theoretical formulae for predicting windage power losses are further improved for better applicability as the tight shroud approaches the gear during the preliminary design stage.

This paper investigates the special phenomenon that the practical immersed depth of a spiral bevel gear as the driving gear under splash lubrication is significantly less than the static depth. To quantify the practical immersion depth, a computational fluid dynamics (CFD) approach integrated with image processing techniques is utilized to determine the dynamic immersion depth and the associated churning power loss. First, a theoretical method is developed to estimate the churning losses of the bevel gear by replacing the static immersion depth with the practical dynamic immersion depth. Subsequently, the CFD method, which incorporates the overset mesh technique and the volume-of-fluid (VOF) method, is employed to simulate the gear churning phenomenon. Meanwhile, the dynamic immersion depth is determined through image processing techniques that analyze the oil distribution characteristics in the splash-lubricated bevel gear. Finally, experimental results obtained from a dedicated lubrication test rig are favorably compared with the numerical results, confirming that the practical dynamic immersion depth is an accurate and effective parameter for calculating power losses.