Secondary aluminum dross is a byproduct of the electrolytic aluminum industry, whose main components are Al₂O₃, AlN and Na₃AlF₆. Secondary aluminum dross is a type of hazardous waste, with a tremendous yield every year. Realizing the harmless treatment or resource utilization of secondary aluminum dross has important economic and social benefits. In the present research, the process of preparing premelted calcium aluminate slag used for molten steel refining from secondary aluminum dross was studied in detail. Firstly, the chemical composition and phase component of secondary aluminum dross were analyzed systematically. Then, according to phase diagram analysis and melting point measurement, the appropriate mixing ratio of CaO and secondary aluminum dross and the appropriate calcination temperature were determined. On this basis, an experiment of premelted calcium aluminate slag preparation was carried out in a tubular resistance furnace. The phase component and micromorphology of the premelted slag were analyzed by XRD and SEM. The results show that the main component of the premelted calcium aluminate slag is 11CaO·7Al₂O₃·CaF₂ phase with a low melting point. The original Na₃AlF₆ phase, which is the cause of leachable fluoride in secondary aluminum dross, disappears totally, and there is no water-soluble fluoride detected in the leaching toxicity detection. The research indicates that the process of preparing premelted calcium slag from secondary aluminum dross is feasible, which provides a helpful reference for the resource utilization of secondary aluminum dross.

A porous geopolymer with adsorption and photocatalytic degradation functions was successfully developed by utilizing Ti-bearing blast furnace slag (TBBFS) as the raw material. The prepared porous geopolymers were characterized by X-ray diffraction, scanning electron microscope, energy dispersive spectrometer, and Fourier transform infrared spectrum. Selective crystallization, water quenching, and natural cooling methods were employed to investigate the influences of these modifications on the applicability of TBBFS as a precursor for geopolymer synthesis. Water-quenched slag with amorphous content was prone to alkali dissolution, and the resulting geopolymer exhibited the highest adsorption capacity (97.18 mg/g) for methylene blue (MB) removal. Selective crystallization at 1400 °C generated a hybrid microstructure consisting of a non-cementitious CaTiO₃ crystallization phase and a cementitious amorphous fraction. The retention of CaTiO₃ in the final geopolymer enables a bifunctionality in adsorption–photodegradation. Particularly, the adsorption and photodegradation processes under various conditions were investigated. The superior removal efficiency for MB could be attributed to the synergistic effects between the geopolymer matrix and CaTiO₃, leading to an enhancement in the formation of hydroxyl radicals. The conversion of TBBFS into porous geopolymer offers an efficient and straightforward solution for slag utilization and dye removal.

Diopside-based glass-ceramics are successfully produced by recycling blast furnace slag and fluorite tailing with the addition of supplementary elements such as TiO₂, Fe₂O₃ and Cr₂O₃ as nucleation agents, using a conventional melting method. The effects of various nucleating agents on the phase components and structure of the prepared glass-ceramics were evaluated by a differential scanning calorimeter, X-ray diffraction and scanning electron microscope–energy disperse spectrometer methods to determine the optimal dosage of nucleating agents. The results show that, in the preparation of diopside-based glass-ceramics, the suitable percentages of blast furnace and fluorite tailing are 55% and 45%, and the recommended composite nucleating agents consist of 1.5% Cr₂O₃, 2% TiO₂ and 3% Fe₂O₃. Heat treatment was conducted at a nucleation temperature of 720 °C and a crystallization temperature of 920 °C, and the nucleation and crystallization durations were 1.0 h and 1.5 h, respectively. Under the abovementioned parameters, the obtained diopside-based glass-ceramics displayed a Vickers hardness of 7.12 GPa, density of 2.95 g·cm⁻³, water absorption of 0.02%, acid resistance of 0.23% and alkali resistance of 0.02%.

MgO addition plays an essential role in the blast furnace smelting process, including softening-melting characteristics and metallurgical properties of slag. In the present study, the effect of MgO distribution on the softening-melting characteristics and slag system of vanadium-titanium magnetite burden were explored by simulating BF conditions. The results show that the MgO flux addition significantly affects the crystallization temperature of slag-phase, the precipitated phase components, and slag viscosity. This indicates that appropriate MgO addition can improve the metallurgical properties of blast furnace slag effectively, thereby improving the softening-melting-dripping performance of the mixed burden. The V-Ti pellets with a MgO content higher than 2.40 wt% exhibit optimum metallurgical properties. With a constant MgO content in mixed burden, the softening-melting properties of composite burden could be improved effectively as the MgO partitioning scheme includes 1.90 wt% MgO in sinter and 3.02 wt% MgO in pellet.

Concentrating the chromium in chromium slag and improving the chromium–iron ratio is beneficial for the further utilization of chromium slag. In this paper, chromium slag obtained from a chromite lime-free roasting plant was used as the raw material. Pellets made of the chromium slag and pulverized coal were reduced at different pre-reduction temperatures and then separated by a melting separation process or magnetic separation process, respectively. The mass and composition of the metallized pellets before separation, along with the alloy and tail slag after separation, were comprehensively analyzed. The experimental results showed that the output yield of alloy, iron recovery rate, and chromium content in the alloy were all higher when using melting separation than when using magnetic separation, because of the further reduction during the melting stage. More importantly, a relatively low pre-reduction temperature and selection of magnetic separation process were found to be more beneficial for chromium enrichment in slag; the highest chromium–iron ratio in tail slag can reach 2.88.