The use of recycled materials in roadway construction and rehabilitation can achieve significant benefits in saving natural resources, reducing energy, greenhouse gas emissions and costs. Construction and demolition waste (CDW) recycled aggregate as an alternative to natural one can enhance sustainability benefits in roadway infrastructure. The objective of this study was to quantitatively assess the life cycle economic and environmental benefits when alternative stabilized-CDW aggregates are used in pavement construction. Comparative analysis was conducted on a pavement project representative of typical construction practices in northern Italy so as to quantify such benefits. The proposed alternative sustainable construction strategies considered CDW aggregates stabilized with both cement and cement kiln dust (CKD) for the base layer of the roadway. The life cycle assessment results indicate that using CDW aggregate stabilized with CKD results in considerable cost savings and environmental benefits due to (i) lower energy consumption and emissions generation during material processing and (ii) reduction in landfill disposal. The benefits illustrated in this analysis should encourage the wider adoption of stabilized CDW aggregate in roadway construction and rehabilitation. In terms of transferability, the analysis approach suggested in this study can be used to assess the economic and environmental benefits of these and other recycled materials in roadway infrastructure elsewhere.

High volumes of construction and demolition waste (CDW) are continuously produced worldwide. The European Commission aims to increase the recycling of nonhazardous CDW to a minimum of 70% in weight terms by 2020. Hence, there is increasing pressure on researchers to focus on the valorization of these alternative materials for use in the world of construction alongside traditional materials. CDW contains materials from excavation and/or demolition and are typically heterogeneous in terms of composition, grain size, and toughness; furthermore, some particles are more sensitive to degradation processes than others. One solution for an increase in durability while maintaining sufficient strength levels is chemical stabilization with cementitious binders. The paper illustrates the results of a laboratory investigation into the properties of CDW when subject to stabilization with cement kiln dust (CKD). Mixtures of CDW stabilized with ordinary portland cement (OPC) were prepared for comparison purposes. The results obtained with CKD are encouraging because it increases the strength and stiffness of CDW, thus leading to a material completely made up of recycled wastes and by-products usable in the formation of pavement subbases and subgrades. As regards the curing time, all mixtures saw a significant increase in their mechanical parameters when passing from 7–28 days to 365 days of curing.

The paper presents the results of a laboratory investigation seeking to quantify the effects of fine quantity and type on the workability and resilient response of aggregate-fine soil mixtures for subbase formation. Laboratory devices were used to simulate in-field conditions and compact samples and evaluate their resilient response under pulsing loads. Four different types of fines passing through a 63 mm sieve (one non-plastic silt and three silty-clays exhibiting plastic behaviour) in three different quantities (5.4, 10.8 and 16.2%) were combined with coarser aggregates while maintaining the same grading distribution. A variant of the generalized model proposed in the Mechanistic Empirical Pavement Design Guide was calibrated to distinguish the contribution of fine type to resilient modulus from that of moisture content and suction. The results evidenced an improvement in mixture workability during the compaction process when using plastic fines instead of non-plastic ones. However, the quantity of plastic fines should be limited (lower than 10.8% within the aggregate skeleton) in order to achieve a high compaction level and to attain a hardening resilient behaviour rather than the softening one observed in the case of granular materials containing non-plastic fines.