The gecko adhesive system has attracted significant attention since the discovery that van der Waals interactions, which are always present between surfaces, are predominantly responsible for their adhesion. The unique anisotropic frictional–adhesive capabilities of the gecko adhesive system originate from complex hierarchical structures and just as importantly, the anisotropic articulation of the structures. Here, by cleverly engineering asymmetric polymeric microstructures, a reusable switchable gecko‐like adhesive can be fabricated yielding steady high adhesion ( ≈ 1.25 N/cm2) and friction ( ≈ 2.8 N/cm2) forces when actuated for “gripping”, yet release easily with minimal adhesion ( ≈ 0.34 N/cm2) and friction (≈ 0.38 N/cm2) forces during detachment or “releasing”, over multiple attachment/detachment cycles, with a relatively small normal preload of 0.16 N/cm2 to initiate the adhesion. These adhesives can also be used to reversibly suspend weights from vertical (e.g., walls), and horizontal (e.g., ceilings) surfaces by simultaneously and judiciously activating anisotropic friction and adhesion forces. This design opens the way for new gecko‐like adhesive surfaces and articulation mechanisms that do not rely on intensive nanofabrication in order to recover the anisotropic tribological property of gecko adhesive pads, albeit with lower adhesive forces compared to geckos.
Nature has proven to be a valuable resource in inspiring the development of novel technologies. The field of biomimetics emerged centuries ago as scientists sought to understand the fundamental science behind the extraordinary properties of organisms in nature and applied the new science to mimic a desired property using various materials. Through evolution, living organisms have developed specialized surface coatings and chemistries with extraordinary properties such as the superhydrophobicity, which has been exploited to maintain structural integrity and for survival in harsh environments. The Lotus leaf is one of many examples which has inspired the fabrication of superhydrophobic surfaces. In this review, the fundamental science, supported by rigorous derivations from a thermodynamic perspective, is presented to explain the origin of superhydrophobicity. Based on theory, the interplay between surface morphology and chemistry is shown to influence surface wetting properties of materials. Various fabrication techniques to create superhydrophobic surfaces are also presented along with the corresponding advantages and/or disadvantages. Recent advances in the characterization techniques used to quantify the superhydrophobicity of surfaces is presented with respect to accuracy and sensitivity of the measurements. Challenges associated with the fabrication and characterization of superhydrophobic surfaces are also discussed.
Superhydrophobic surfaces have attracted considerable attention because of their unique water-repellency and their wide range of applications. The conventional method to characterize the surface wetting properties of surfaces, including superhydrophobic surfaces, relies on measuring static and dynamic contact angles, and sliding angles of water drops. However, because of the inhomogeneities inherently present on surfaces (smooth and textured), such optical methods can result in relatively large variability in sliding angle measurements. In this work, by using a force-based technique with ±1 μN sensitivity, the friction force between water drops and various surfaces is measured. The friction force can then be used to accurately predict the sliding angle of water drops of various sizes with improved consistency. We also show that the measured friction force can be used to determine the critical drop size below which a water drop is not expected to slide even at a tilt angle of 90°. The proposed technique to characterize the wetting properties of surfaces has a higher accuracy (between 15% and 65%, depending on the surface) compared to optical methods.
Geckos can cling to almost any surface using dense arrays of microscopic, hierarchical setae. The flat, terminal branches of the setae adhere by the van der Waals dispersion force, and the mechanics of the gecko attachment system are a current topic among biologists and researchers of smart materials for adhesion. We studied the interaction between shear velocity (v = 0.0005 mm s−1 to 158 mm s−1) and materials properties on dynamic friction of isolated natural gecko setal arrays. We varied the materials properties (complex modulus) of the setal β-keratin by adjusting atmospheric humidity (RH). Alongside the natural material, we performed similar experiments on synthetic arrays of polyurethane micropillars. Our experiments demonstrate the presence of two regimes in the friction force (F) vs. velocity behavior of the natural adhesives: a materials/RH-dependent domain exists at low v (<1 mm s−1) and a materials/RH-independent domain at higher v. At intermediate velocities, F(v) curves at different RH converge to an RH-independent value. From the dynamic experiments on natural arrays, we calculated a high-v activation volume (V*) of (90.1 ± 0.3) nm3. V* gives an indication of the strength of coupling between sliding elements. Velocity strengthening occurred in synthetic arrays. However, in contrast to the natural material, strengthening of adhesion and friction of synthetic gecko setae occurred at low v and weakened at high v. Activation volumes calculated for the synthetic arrays indicate weaker coupling. These results indicate (i) that the theory of state-rate friction (SRF) can adequately describe the behavior of sliding fibrillar adhesives and (ii) that the macroscopic performance of natural and synthetic setal arrays, when interpreted with an SRF model, provides some insight into the microscopic dynamics of frictional sliding.