The objectives of this study are to improve the thermal and mechanical properties of epoxy/fumed silica composite with different surface treatments of fumed silica. The addition of silica nanoparticles improved the thermal stability of the composite and slowed down the pyrolysis process. The crosslinking density and T_g of the epoxy/fumed silica composites increased because of the interfacial interaction between the PDMS-treated fumed silica particles and the epoxy matrix. The flexural strength of the epoxy nanocomposite was very high even at a low silica content because of the strong interactions between the PDMS-treated fillers and the epoxy matrix. These strong interfacial interactions originate from the attractive forces between the polymer and the filler. Therefore, the polymer nanocomposite containing the PDMS-treated fumed silica is shown to be sufficiently commercially promising.

Adhesives with excellent adhesion and high elongation at cryogenic temperatures are necessary for fields such as aerospace, transportation, superconductors, and medicine, but have difficult requirements. This study aimed to develop a solvent-free, two-component polyurethane (PU) adhesive with excellent adhesion and high elongation, especially in ultra-low temperature conditions. we incorporated bulky polydimethylsiloxane (PDMS) diol into the hard segment of the PU adhesive to enhance flexibility and improve physical cross-linking within the adhesive matrix. The resulting PDMS-based PU adhesive showed a tensile strength of 120 MPa at −170 °C and a high elongation of approximately 4 %. It showed a lap-shear strength of up to 13 MPa at −196 °C. Additionally, the adhesive was curable at 23 °C. In this study, the cryogenic applicability of the PU adhesive was evaluated at −170 °C (103 K, liquid natural gas) and −196 °C (77 K, liquid nitrogen). Future research on the polymer adhesive materials applicable to ultra-low temperatures, such as 20 K, may be necessary if storage and transportation of liquid hydrogen become feasible.