One of the groups of pyrotechnic compositions is thermite compositions, so-called thermites, which consist of an oxidant, usually in the form of a metal oxide or salt, and a free metal, which is the fuel. A characteristic feature of termite combustion reactions, apart from their extremely high exothermicity, is that they proceed, for the most part, in liquid and solid phases. Nanothermites are compositions, which include at least one component whose particles size is on the order of nanometers. The properties of nanothermites, such as high linear burning velocities, high reaction heats, high sensitivity to stimuli, low ignition temperature, ability to create hybrid compositions with other high-energy materials allow for a wide range of applications. Among the applications of nanothermites, one should mention igniters, detonators, microdetonators, micromotors, detectors, elements of detonation chain or elements allowing self-destruction of systems (e.g., microchips). The aim of this work is to discuss the preparation methods, research methods, direction of the future development, eventual challenges or problems and to highlight the applications and emerging novel avenues of use of these compositions.

This article reports an investigation of the combustion of a binary pyrotechnic delay composition (PDC), consisting of zinc powder as fuel and KMnO₄ as an oxidising agent, with zinc content ranging from 35 to 70 wt. %. The linear burning rate for delay compositions in the form of pyrotechnic fuses was investigated. Compositions with zinc content between 50 and 70 wt. % yielded burn rates in the range of 13.30–28.05 mm/s. The delay compositions were also tested for their sensitivity to friction and impact, where the compositions showed impact sensitivity in the range from 7.5 to 50 J and were insensitive to friction. Tests in a pressure bomb were carried out to determine the maximum overpressure and pressurisation rate. The thermal properties of the composition were evaluated by thermogravimetric analysis (DTA/TG). The morphology of the combustion products was studied by SEM technique, EDS analyses were used to investigate the element distribution of the post-combustion residues, providing an insight into the phenomena taking place during the combustion of the delay compositions.

Most nanothermite compositions utilise Al as a fuel, due to its low cost, high reactivity and availability. Nevertheless, aluminothermites exhibit high ignition temperature and low active metal content. In this paper, the combustion behaviour of Ti/CuO and Ti/CuO/NC systems is discussed. The compositions were prepared with a wet-mixing/sonication process followed by an electrospray technique and were examined in terms of their mechanical and radiation sensitivity, energetic parameters and morphology. The results exhibited a strong correlation between equivalence ratio and energetic parameters. The performed tests showed the crucial impact the addiction of the chosen energetic binder on the morphology and performance of the compositions. The results of our experiments indicate the occurrence of a different combustion mechanism than the one observed for Al-based nanothermites. In our case, the combustion mechanism involves a limitation by the diffusion of the oxidising agent and its decomposition products into the reactive fuel core.

Nanothermites have found broad applications; however, due to being systems largely reacting in condensed phases, their performance is somewhat limited by heat and mass transfer. In order to alleviate this issue, nanothermites doped with gas-generating energetic materials have been developed. In this work, we present an investigation of a model Ti/CuO nanothermite doped by four classical energetic materials and investigate their properties and combustion performance. Mechanical and laser irradiation sensitivity, as well as ignition/explosion temperatures have been determined for the studied systems to establish their safety features. In terms of combustion performance, thrust force parameters and linear combustion velocity have been determined and the structure of the evolving flame front was recorded during open-air combustion experiments. The obtained results indicate that the developed doped nanothermite formulations are extremely promising materials for future applications.

The use of increasingly advanced energetic materials (EMs) in various branches of industry and military sectors increases the appropriate requirements for EMs, including: their durability, safety of use, chemical and high-energetic properties. Additionally, the impact of the products of the explosion of EMs on the natural environment is also crucial. Therefore, on-site mixture (OSM) energetic materials containing concentrated hydrogen peroxide (OSM-type energetic materials) are becoming increasingly popular. This is an extremely interesting group of materials that contains in excess of 50 wt.% hydrogen peroxide (HP) and not containing toxic compounds, and therefore is environmentally friendly. The main objective of the study was to investigate the various compositions of OSM-type energetic materials in terms of the evolution over time of their energetic properties (including the “raw” energetic material strength and the ability to sustain the propagation of a detonation wave) and the volume of the post-detonation gases. The obtained results show that the decomposition of hydrogen peroxide strongly affects the detonation parameters of OSM-type energetic material and the decomposition time of HP. In addition, it has been proven that rate of decomposition of HP significantly affects the detonation parameters of OSM-type energetic materials. It was also found that the concentration of NO $$_{\hbox {x}}$$ x is low and decreases dramatically with the decomposition of hydrogen peroxide, but at the same time the concentration of carbon oxides increases.