The Dębieńsko plant in Czerwionka-Leszczyny, Poland, producing evaporated salt from the saline mine water, faces increasing operating costs due to its high energy consumption. To improve the performance of the plant, a two-pass nanofiltration with intermediate crystallization of gypsum was proposed as a pretreatment. Based on the results of pilot-scale research, it was found that the removal of most of the calcium, magnesium, and sulfate allows a substantial reduction in the concentration of these components in the concentrated brine, which is then directed to a sodium chloride crystallization evaporator. This makes it possible to increase salt yield from the current 58.8% to 76.1% and indirectly reduce energy consumption from 1350 kWh/t to 1068 kWh/t. At the same time, the volume of the highly saline post-crystallization lyes is decreased by 66%, and a new stream is obtained: a Mg-rich solution, which could be used for magnesium hydroxide recovery.

This article reports an investigation of the combustion of a binary pyrotechnic delay composition (PDC), consisting of zinc powder as fuel and KMnO₄ as an oxidising agent, with zinc content ranging from 35 to 70 wt. %. The linear burning rate for delay compositions in the form of pyrotechnic fuses was investigated. Compositions with zinc content between 50 and 70 wt. % yielded burn rates in the range of 13.30–28.05 mm/s. The delay compositions were also tested for their sensitivity to friction and impact, where the compositions showed impact sensitivity in the range from 7.5 to 50 J and were insensitive to friction. Tests in a pressure bomb were carried out to determine the maximum overpressure and pressurisation rate. The thermal properties of the composition were evaluated by thermogravimetric analysis (DTA/TG). The morphology of the combustion products was studied by SEM technique, EDS analyses were used to investigate the element distribution of the post-combustion residues, providing an insight into the phenomena taking place during the combustion of the delay compositions.

In connection with the need to obtain a properly made and cut material and the appearance of the surface layer, new manufacturing technologies were used for tests, namely the laser cutting technology. This article describes the laboratory stand built for the purpose of research, as well as the possibility of using laser cutting on several sample materials (polymer films), together with an indication of the results obtained. The idea was to elaborate on the cutting technology that will be proper for manufacturing the desired type of spacers for ion-exchange membranes separating while maintaining the required level of product quality and chemical purity. The latter criterion was the basic one, due to the scope of use of the manufactured elements. This article also describes the problem encountered during the construction of the stand or during the research. The last part of this article describes the further steps of the research that will be carried out in the future along with a discussion and summary of the research performed. It is important from the point of view of the development of production technology, but also because of the characteristics of materials for the production of surface layers and coatings resistant to mechanical or thermal wear used in industry. The introduction of innovative solutions is also aimed at studying the improvement of the economics of the production of materials that are significant, in particular, for small- and medium-sized enterprises.

The only currently active industrial-scale plant that uses coal mine brines, located in Czerwionka-Leszczyny, uses ZOD (Zakład Odsalania Dębieńsko, the name of the plant’s former owner) technology, based on mechanical vapor compression evaporators. The plant produces evaporated salt that meets the specifications for edible salt; however, the technology is highly energy-consuming. The presented work focuses on the modeling of ZOD technology if applied to the water treatment of the ‘Ziemowit-650’ coal mine. Using the results of bench-scale investigation of brine nanofiltration and a mathematical model of ZOD technology based on Czerwionka-Leszczyny performance, the energy consumption per ton of produced salt was estimated for two cases: (1) ZOD technology treating the ‘Ziemowit-650’ brine and (2) ZOD technology treating the permeate of nanofiltration (NF) working on the ‘Ziemowit-650’ brine. The sensitivity of the system was investigated in the range of −10% to + 10% of Cl⁻, SO₄²⁻, Mg²⁺, and Ca²⁺ concentration, assuming that the sodium concentration also changes to meet the electroneutrality requirement. The results show that nanofiltration pretreatment not only decreases energy consumption but it also makes salt production less sensitive to fluctuations in feed water composition.