The present study utilized a metal inert gas welding (MIG) to make a dissimilar weld of stainless steel AISI 304, 314, 316L, 420 grades and a standard structural steel S355MC. It refers to a weld joining two materials from different alloy systems commonly used in heat exchangers, pressure vessels, and power plant systems. Obviously, maintaining the integrity of such welds is of paramount importance to the safety issues. Therefore, detailed microscopic and experimental studies were performed to evaluate the reliability of these welds. The microscopic analysis did not reveal any presence of weld defects such as porosity or cracks, which ensured that MIG process parameters were properly selected. The performance of dissimilar welds was assessed by hardness and tensile tests. The hardness profiles revealed differences between austenitic and martensitic steel welds that later showed extremely high values in the heat-affected zone (HAZ), which caused fractures in this zone during tensile test. The welds of all austenitic steel grades withstood the tensile test, showing an average tensile strength of 472 MPa with fractures observed in the base metal zone. It made clear that the use of a filler rod 308LSI is suitable only for the austenitic stainless and structural steel dissimilar welds and not appropriate for martensitic-structural steel welds. The achieved results revealed that the higher hardness of the martensitic phase in the HAZ of AISI 420 is closely related with the formation of untempered coarse martensitic structure and higher carbon content.
Environmental pollution, energy supply and security of supply have become major issues across the world due to climate change, limited energy sources, energy price volatility and energy supply constraints. Energy availability, energy efficiency and the replacement of fossil fuels by renewable energy sources are key factors in the global development of sustainable energy. In many countries with limited fossil fuel resources, the sustainable development of renewable energy sources is an important tool in reducing dependence on imported fuels. Some alternative energy sources, such as wind, solar, tidal and hydropower, seem almost inexhaustible. With the exception of tidal energy, all of these sources have been used extensively and for a long time. This article examines the improvement of energy security and the government’s actions to promote the use of renewable energy sources, focusing on increasing energy efficiency and reducing energy intensity and dependence on energy imports in Lithuania. In addition, the article provides the state of renewable energy sources in Lithuania, aspects of sustainability and future development directions and perspectives.
Clay paving blocks made of natural, environmentally friendly materials have their own originality and colorful authenticity, but due to the complex technological production process, they are also relatively expensive products; therefore, their environmental resistance properties are strictly defined and controlled by the standards. The physical and mechanical properties of clay paving blocks are the key factors aiming to ensure the longevity of products and their long-term success in the market. Therefore, ensuring high physical and mechanical properties of clay paving blocks have become a most crucial challenge for the manufactures. This article considers the parameters of the technological production process of clay paving blocks manufacturing and evaluates the influence of the chemical composition of three different types of clay on the physical and mechanical properties of the paving blocks. Water absorption, linear shrinkage, freeze/thaw, acid resistance, and transverse breaking load of clay paving blocks are investigated. This study reveals the importance of raw material selection in the production process of clay paving blocks and provides the concept of main quality factors of clay.
High-precision tapered threads are widely used in hard-loaded mechanical joints, especially in the aggressive environment of the drilling of oil and gas wells. Therefore, they must be made of workable materials often difficult to machine. This requires the use of high-performance cutting tools, which means the application of non-zero geometric parameters: rake and edge inclination angles. This study is based on analytical geometry methodology and describes the theoretical function of the thread profile as convoluted surfaces dependent on the tool’s geometric angles. The experiments were conducted using a visual algorithm grounded on the obtained function and prove the practical use of the scientific result. They predict the required accuracy of thread made using a lathe tool with a rake angle of up to 12°.
23 April 2024 in Eksploatacja i Niezawodność – Maintenance and Reliability
The main goal of the presented research is to assess the technological damageability of the material, which can be used as a criterion for analyzing the technological route of product machining in the "blank-workpiece-final part" technological chain. This technological chain is examined in detail in the most important stages of the life cycles of mechanical engineering products in order to take into account the principles of technological inheritability of their characteristics and quality parameters. The technological inheritability of the properties of the surface layers of machines and mechanisms parts from steel during their machining evaluates and predicts the transformation of the structurally heterogeneous material obtained after the production of blanks into the structurally homogeneous material of the final parts. The procedure for evaluating the homogeneity of the processed material for each technological step by the LM hardness method is presented. The developed methodology was implemented and proven during the manufacturing process of the conveyor belt drive drum shaft.
The aim is to overcome the issues of high-hardness material welding by different additives used to achieve the desired improvements. The research is focused on Hardox 450 steel welding and factors to be considered in order to maintain the required mechanical properties of the weld. The selection of best suited welding materials or additives, including filler metals and shielding gases, are within the important factors to be taken into account. During the welding of Hardox 450 steel, cobalt, nickel, tungsten and titanium additives and cobalt and tungsten mixture additives were used and their influence on the microstructure and mechanical properties of the fusion and heat-affected zones was investigated. The microstructure of the weld zone is related to certain mechanical properties of the weld and heat-affected zone, such as hardness, tensile and bending strength, yield strength, strain at ultimate tensile strength, the Young’s modulus and elongation. Research has shown significant differences in the mentioned parameters depending on specific additives used in the welds. It can be concluded that tungsten, used as an additive, increased the hardness of the heat-affected and fusion zones up to 478 HV; the combined presence of cobalt and tungsten additives improves the strength of the seam up to 744 MPa during tensile; and in the case of bending, nickel, when used as an additive, increased ductility (the bending modulus reached the limit of 94 GPa) and at the same time, decreased the risk of cracking. The obtained results highlight the possibilities for strengthening the welded joint of Hardox 450 steel using different additives or their mixtures. The research conclusions and recommendations aim at improving the quality and mechanical properties of welded Hardox 450 steel joints in various applications.