Centrifugal pumps are the critical components in deep-sea mining. In order to investigate the particle motion in the curved channel of the impeller, three different types of curvature conform to blade profile to simplify the impeller design of pumps. A numerical study is conducted to investigate the flow field in a varying-curvature channel for solid-liquid two-phase flow. The flow of particles within the varying curvature channel is studied by combining the discrete element method (DEM) with computational fluid dynamics (CFD) and a comparison with Particle Image Velocimetry (PIV) test results. The results show that a polyhedral mesh with a small mesh number yields very accurate results, which makes it very suitable for CFD-DEM. Based on this method, the movement of a single particle is compared and analyzed, and the particle-motion law is obtained. The effects of the curvature ratio Cr and area ratio Ar on the motion law for a single particle are studied, and the simulation results are analyzed statistically. The results show that the effect of Cr on both the particle slip velocity and the turbulent kinetic energy only changes its strength, while the distribution law does not change significantly. Compared with the curvature ratio Cr, the area ratio Ar has a greater impact on the particles, and its distribution law becomes clearly different. As the area ratio Ar increases, the arc radius and length of the corresponding particle trajectory decrease.
In deep ocean transportation pipeline, the swirling internal flow has a significant impact on the marine minerals transportation efficiency and safety. Therefore, the present work investigates various swirl flow motions for the slurry transport characteristics of the multi-sized particulate flow in a horizontal pipeline. Since the internal flow is a liquid-solid-solid mixture, a steady-state three-dimensional Eulerian-Eulerian multiphase approach in conjunction with the k- SST turbulence model is implemented for numerical simulation in the commercial CFD software ANSYS FLUENT 17.0. Numerical predictions of the mixture solid concentration distributions are generally in good conformance with experimental measurements. It is clearly revealed the transition of flow regime from heterogeneous to pseudo-homogeneous with the increasing level of swirl intensity at inlet. Compared to non-swirling flow, the swirling flow is of benefit to the multi-sized solid suspension capacity and the transportation efficiency. Moreover, the intense swirling vortex results in a strong influence on the characteristics of the lubrication layer formed by fine solid particles near the bottom of the pipe. These results provide valuable insights regarding the influence of swirl flow on the transport process for deep ocean mining.
A pressure pulsation experiment of a dishwasher pump with a passive rotation double-tongue volute was carried out and compared with the pressure pulsation of a single-tongue volute and a static double-tongue volute. The pressure pulsation of the three volute models was compared and analyzed from two aspects of different impeller speeds and different monitoring points. The frequency domain and time–frequency domain of pressure pulsation were obtained by a Fourier transform and short-time Fourier transform, respectively. The results showed that the average pressure of each monitoring point on the rotating double-tongue volute was the smallest and that on the single-tongue volute was the largest. When the impeller rotates at 3000 rpm, there were eight peaks and valleys in the pressure pulsation time domain curve of the single-tongue volute, while the double-tongue volute was twice that of the single-tongue volute. Under different impeller speeds, the changing trends of pressure pulsation time and frequency domain curves of static and rotating double-tongue volutes at monitoring point p1 are basically the same. Therefore, a volute reference scheme with passive rotation speed is proposed in this study, which can effectively improve the flow pattern and reduce pressure inside the dishwasher pump, and also provide a new idea for rotor–rotor interference to guide the innovation of dishwashers.
The interaction between impeller and volute produces a complex and unsteady water flow. It involves the interference of the non-uniform flow (such as the impeller’s jet wake and a secondary flow). In this paper, the transient flow in a new type of dishwasher pump is investigated numerically. In addition, pressure measurements are used to validate the numerical method, and the simulation results agree well with the experiment. Three schemes, 0 rpm (revolutions per minute)/30 rpm/60 rpm, of volute speeds are investigated. Multiple monitoring points are set at different positions of the new dishwasher pump to record pressure-pulse signals. In addition, frequency signals are obtained using a Fast Fourier Transform, which is then used to analyze the effect of the volute tongue and the outflow of the impeller. The radial force on the principal axis is recorded, and the schemes with different rotation speeds of volute are compared. The results show that the volute speed has only a small effect on the pump performance. In addition, the speed of the volute mainly affects the flow field in the transition section located between impeller and volute. The difference of the flow field in the impeller depends on the relative position between the impeller and the volute. The time domain curve for the pressure pulse is periodic, and there is a deviation between the peak for the schemes in the outflow region. In the frequency domain, the characteristic frequency equals the blade passing frequency. In the outflow region, the effect of the volute speeds increases with increasing volute speed. For the radial force, the rotating volute strengthens the fluctuation of the radial force, which affects the operational stability of the pump. The shape of the vector distribution is most regular for the 30 rpm scheme, which indicates that the stability of the pump is the highest. This paper can be used to improve both the control and selection of volute speeds.
1 April 2022 in Journal of the Brazilian Society of Mechanical Sciences and Engineering
Through numerical simulations, this work analyzes the unsteady pressure pulsation characteristics in new type of dishwasher pump with double tongue volute and single tongue volute, under volute static and rotation conditions. Likewise, the performance tests were also carried out to verify the numerical results. Multiple monitoring points were set at the various positions of new type dishwasher pump to collect the pressure pulsation signals, and the relevant frequency signals were obtained via Fast Fourier Transform, to analyze the influence of volute tongue and its passive speed on the pump performance. The results reveal that when the double tongue volute is stationary, the pressure pulsation amplitudes increase from the impeller inlet to the impeller outlet. Under the influence of shedding vortex, the pressure pulsation in the lateral region of tongue becomes disorganized, and the main frequency of pressure pulsation changes from blade frequency to shaft frequency. In addition, compared with the static volute, double tongue volute can effectively guide the water flow out of the tongue during the rotation process, thus ensuring good periodicity for pressure pulsation in the tongue region. Accordingly, a volute reference scheme with passive rotation speed is proposed in this study, which can effectively improve the pressure pulsation at tongue position, and provides a new idea for rotor-stator interference to guide the innovation of dishwasher.