Metal materials are vulnerable to corrosion in the process of production and service, which often leads to serious disasters, including the decline of the performance of metal components and the shortened service life, and even causes catastrophic accidents and ecological damage. Adding a certain amount of corrosion inhibitors (CIs) to the corrosive medium is a simple, efficient, and economical anti-corrosion method to slow down and restrain the corrosion of metal materials. Organic corrosion inhibitors (OCIs) are considered to have good application prospects and are widely used for surface anti-corrosion of metal materials, as they generally have advantages such as good metal adsorption, low oxidation resistance, good thermal and chemical stability, and green environmental protection. This paper systematically summarized some major OCIs, including alkyl chains, imidazoles, and pyridines, and their structural characteristics, as well as the action mechanism of OCIs. Moreover, this paper discusses some natural compounds used as environmentally friendly CIs and provides a prospect for the development trend of OCIs.
The relative content of strengthening element tantalum (Ta) and oxidation-resistant element chromium (Cr) is an essential value for superalloys to obtain an excellent combination of oxidation resistance and mechanical properties. In the present paper, the isothermal oxidation behavior of several single crystal Ni-base superalloys with different Ta/Cr (wt. %, similarly hereinafter) ratios at 1000 °C in static air has been systematically investigated to explore the optimal Ta/Cr for excellent oxidation resistance. A detailed microstructure study using X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) and an electro-probe microanalyzer (EPMA) was performed to reveal the oxidation products and mechanisms. For all alloys, a three-layer structured scale consisting of an outer (Cr, Al, Ti, Ni, Ta)-O layer, an inner Al2O3 layer and an inner nitride layer was formed. As Ta/Cr increased, the amounts of Ta-containing products, cracks, holes and inner nitride increased. Meanwhile, the completeness of the Al2O3 layer got worse. It was shown that if Ta/Cr ≤ 0.5, Ta increased the growth rate of Cr2O3 via the doping effect induced by Ta cations. If Ta/Cr > 0.5, Ta reduced the completeness of Cr2O3 through competitive growth of Ta2O5 and Cr2O3. A good oxidation performance can be expected with the value Ta/Cr ≤ 0.5.
Antifouling substances play a crucial role in inhibiting fouling and adhesion due to their broad-spectrum and non-toxic advantages. Nevertheless, the excessive release of the antifouling agents shortens the service life of the antifouling coating. In this study, we investigated the antifouling performance of an ethanol extract from the root of Stellera chamaejasme (Sc) through algal adhesion experiments. The interaction between Sc and algae (Chlorella and Dunaliella tertiolecta) was further studied by using a UV spectrophotometer. Then, Sc was encapsulated with polydopamine (PDA) microcapsules to prepare Sc@SiO2@PDA microcapsules by the template method. The release behavior of Sc@SiO2@PDA under different pH conditions was investigated. The result demonstrates that the interaction between Sc and algae belongs to single static quenching, and the Sc@SiO2@PDA microcapsules exhibit good antifouling performance against Chlorella and Dunaliella tertiolecta. This work will provide guiding significance for the development of eco-friendly marine antifouling coatings.
Nickel-based superalloys are extensively used in fabricating high-temperature gas turbine components, owing to their superior high-temperature strength, excellent structural stability, and remarkable hot corrosion resistance. The influence of impurity sulfur content on their hot corrosion performance is a core scientific issue in hot-end component compositional design and smelting. This study investigated chromium (Cr)-rich nickel-based superalloys with sulfur (S) contents of 3 ppm, 16 ppm, and 42 ppm via XRD, SEM, and an EPMA, focusing on their hot corrosion behavior under a 100% Na2SO4 deposit at 900 °C. The results indicated that their hot corrosion products were basically identical, forming a Cr-dominated outer oxide layer rich in Ti, Co, and Ni, an Al2O3-based inner corrosion zone, and a CrSx-dominated sulfide layer. With increasing sulfur content, the outer layer thickness decreased from approximately 30 μm to less than 20 μm, pores in the outer oxide layer increased in quantity and size, and internal sulfides and nitrides accumulated. The average depth of spallation increased from 55 μm for the S3 alloy to 80 μm for the S16 alloy, with the S42 alloy showing even more extensive spallation. The alloy’s hot corrosion performance deteriorated notably with increasing S content. The mechanism of sulfur’s effect on hot corrosion behavior is that sulfur in the alloy segregates at oxide film defects, enhancing defect stability and increasing their quantity and size. These defects serve as rapid diffusion channels for corrosive media, thereby accelerating the alloy’s hot corrosion rate.