Commercially available polymeric membrane materials may also show their potential for CO2 capture by the association of the membrane process with other separation techniques in a hybrid system. In the current study, PRISM PA1020/Air Products and UBE UMS-A5 modules with membrane formed of modified polysulfone and polyimide, respectively, were assessed as a second stage in the hybrid vacuum swing adsorption (VSA)–membrane process developed in our laboratory. For this purpose, the module permeances of CO2, N2, and O2 at different temperatures were determined, and the separation of CO2/N2 and CO2/N2/O2 mixtures was investigated in an experimental setup. An appropriate mathematical model was also developed and validated based on experimental data. It was found that both modules can provide CO2-rich gas of the purity of > 95% with virtually the same recovery (40.7−63.6% for maximum carbon dioxide content in permeate) when fed with pre-enriched effluent from the VSA unit. It was also found that this level of purity and recovery was reached at a low feed to permeate the pressure ratio (2−2.5) in both modules. In addition, both modules reveal stable separation performance, and thus, their applicability in a hybrid system depends on investment outlays and will be the subject of optimization investigations, which will be supported by the model presented and validated in this study.
1 March 2016 in Chemical and Process Engineering: New Frontiers
The fixation of CO2 in the form of inorganic carbonates, also known as mineral carbonation, is an interesting option for the removal of carbon dioxide from various gas streams. The captured CO2 is reacted with metal-oxide bearing materials, usually naturally occurring minerals. The alkaline industrial waste, such as fly ash can also be considered as a source of calcium or magnesium. In the present study the solubility of fly ash from conventional pulverised hard coal fired boilers, with and without desulphurisation products, and fly ash from lignite fluidised bed combustion, generated by Polish power stations was analysed. The principal objective was to assess the potential of fly ash used as a reactant in the process of mineral carbonation. Experiments were done in a 1 dm3 reactor equipped with a heating jacket and a stirrer. The rate of dissolution in water and in acid solutions was measured at various temperatures (20 - 80ºC), waste-to-solvent ratios (1:100 - 1:4) and stirrer speeds (300 - 1100 min-1). Results clearly show that fluidised lignite fly ash has the highest potential for carbonation due to its high content of free CaO and fast kinetics of dissolution, and can be employed in mineral carbonation of CO2.
The agriculture sector in Poland could provide 7.8 billion m3 of biogas per year, but this potential would be from dispersed plants of a low capacity. In the current study, a membrane process was investigated for the upgrading biogas to biomethane that conforms to the requirements for grid gas in Poland. It was assumed that such a process is based on membranes made from modified polysulfone or polyimide, available in the market in Air Products PRISM PA1020 and UBE UMS-A5 modules, respectively. The case study has served an agricultural biogas plant in southern Poland, which provides the stream of 5 m3 (STP) h−1 of biogas with a composition of CH4 (52 vol.%), CO2 (46.3 vol.%), N2 (1.6 vol.%) and O2 (0.1 vol.%), after a pretreatment. It was theoretically shown that this is possible to obtain the biomethane stream of at least 96 vol.% of CH4 purity, with the concentration of the other biogas components below their respective thresholds, as required in Poland for gas fuel “E”, with methane recovery of up to 87.5% and 71.6% for polyimide and polysulfone membranes, respectively. The energetic efficiency of the separation process is comparable for both membrane materials, as expressed by power excess index, which reaches up to 51.3 kWth kWel−1 (polyimide) and 40.7 kWth kWel−1 (polysulfone). In turn, the membrane productivity was significantly higher in the case of the polyimide membrane (up to 38.3 kWth m−2) than those based on the polysulfone one (up to 3.13 kWth m−2).
A poly(ionic-liquid) (PIL) matrix can be altered by incorporating additives that will disrupt the polymer chain packing, such as an ionic liquid (IL) and inorganic salts to boost their exploitation as materials for membrane production to be used in CO2 capture. Herein, potential of PIL/IL/salt blends is investigated on the example of poly(diallyldimethyl ammonium) bis(trifluoromethylsulfonyl)imide (P[DADMA][Tf2N]) with N-butyl-N-methyl pyrrolidinium bis(trifluoromethylsulfonyl)imide ([Pyrr14][Tf2N]) and zinc di-bis(trifluoromethylsulfonyl)imide (Zn[Tf2N]2). Composite material with IL and a higher amount of Zn2+ showed an increase in the equilibrium CO2 sorption capacity to 2.77 cm3 (STP)cm −3 bar−1. Prepared blends were successfully processed into thick, dense membranes and thin-film composite membranes. Their CO2 separation efficiency was determined using ideal and mixed-gas feed (vol% CO2 , dry and with 90% relative humidity). The dominant role of solubility in the transport mechanism is confirmed by combining direct gravimetric sorption measurements and indirect estimations from time-lag experiments. The maximum incorporated amount of Zn2+ salts increased equilibrium solubility selectivity by at least 50% in comparison to the parent PIL. All materials showed increased CO2 permeance values by at least 30% in dry conditions, and 60% in humidified conditions when compared to the parent PIL; the performance of pure PIL remained unchanged upon addition of water vapor to the feed stream. Mixed-gas selectivities for all materials rose by 10% in humidified conditions when compared to dry feed experiments. Our results confirm that the addition of IL improves the performance of PIL-based composites due to lower stiffness of the membrane matrix. The addition of Zn2+-based salt had a marginal effect on CO2 separation efficiency, suggesting that the cation participates in the facilitated transport of CO2.
1 March 2017 in Chemical and Process Engineering: New Frontiers
Thermodynamic principles for the dissolution of gases in ionic liquids (ILs) and the COSMO-SAC model are presented. Extensive experimental data of Henry’s law constants for CO2, N2 and O2 in ionic liquids at temperatures of 280-363 K are compared with numerical predictions to evaluate the accuracy of the COSMO-SAC model. It is found that Henry’s law constants for CO2 are predicted with an average relative deviation of 13%. Both numerical predictions and experimental data reveal that the solubility of carbon dioxide in ILs increases with an increase in the molar mass of ionic liquids, and is visibly more affected by the anion than by the cation. The calculations also show that the highest solubilities are obtained for [Tf2N]ˉ. Thus, the model can be regarded as a useful tool for the screening of ILs that offer the most favourable CO2 solubilities. The predictions of the COSMOSAC model for N2 and O2 in ILs differ from the pertinent experimental data. In its present form the COSMO-SAC model is not suitable for the estimation of N2 and O2 solubilities in ionic liquids.