Titanium alloys have been considered as unique materials for many years. Even their microstructure and operational properties have been well known and described in details, the new technologies introduced—e.g., 3D printing—have restored the need for further research in this area. It is understood that martensitic transformation is usually applied in heat treatment of hardenable alloys (e.g., Fe alloys), but in the case of titanium alloys, it also occurs during the thermomechanical processing or advanced additive manufacturing. The paper summarizes previous knowledge on martensite formation and decomposition processes in two-phase titanium alloys. It emphasizes their important role in microstructure development during conventional and modern industrial processing.

The process of martensitic α′(α″) phase decomposition in titanium alloys has not been sufficiently characterised in the literature – especially in terms of plastically deformed martensite. The research results of water-quenched Ti–6Al–4V alloy, subsequently cold deformed in compression test and tempered at the temperature range of 600–900°C for 1 and 2 h were presented in the paper. Light and scanning electron microscopy observations revealed the influence of plastic deformation on tempered martensite laths morphology – particularly at the temperature of 900°C – it favoured their fragmentation and spheroidisation. The effect of plastic deformation on characteristic temperatures of α′(α″)→α + β phase transformation, phase composition and alloying elements distribution in phase constituents of Ti–6Al–4V alloy was identified and evaluated too. This paper is part of a thematic issue on Titanium. GRAPHICAL ABSTRACT

The paper presents the analysis of numerical simulation of the Bridgman directional solidification process performed on CMSX-4 rods. The numerical simulation was studied applying the ProCAST software. The constitutive law parameters of the normal Gaussian distribution were used to describe the nucleation process. The coefficients of the equation were determined and used to calculate the growth rate of dendrite tip. The analysis of the as-cast microstructure was carried out with the use of Aphelion software in order to determine the average area of grains and their quantity. The experimental verification of both nucleation and grain growth coefficients used for the simulation of the directional solidification process confirmed that the model was correct and described well the investigated process of directional solidification using the Bridgman method.