The possibilities of pistachio shell biochar production on laboratory-scale gasification and pyrolysis devices have been described by several previous studies. Nevertheless, the broader results of the pistachio shell co-gasification process on pilot-scale units have not yet been properly investigated or reported, especially regarding the detailed description of the biochar acquired during the routine operation. The biochar was analysed using several analytical techniques, such as ultimate and proximate analysis (62%wt of C), acid–base properties analysis (pH 9.52), Fourier-transform infrared spectroscopy (the presence of –OH bonds and identification of cellulose, hemicellulose and lignin), Raman spectroscopy (no determination of Id/Ig ratio due to high fluorescence), and nitrogen physisorption (specific surface 50.895 m2·g⁻¹). X-ray fluorescence analysis exhibited the composition of the main compounds in the biochar ash (32.5%wt of Cl and 40.02%wt of Na₂O). From the energy generation point of view, the lower heating value of the producer gas achieved 6.53 MJ·m⁻³ during the co-gasification. The relatively high lower heating value of the producer gas was mainly due to the significant volume fractions of CO (6.5%_vol.), CH4 (14.2%_vol.), and H₂ (4.8 %_vol.), while hot gas efficiency accomplished 89.6%.

There are several published studies evaluating the possibilities of thermal and non-thermal utilization of pistachio hard shells in many technical sectors; however, there are no relevant data about the possibilities of usage of this homogenous biomass-based by-product as a fuel for automatic household heating appliances for partial or full substitution of standard ENplus A1 pellets, which is the aim of the presented study. The composition and basic properties of both fuels were compared as well as the flue gas composition formed during the 6 different fuel mixture combustion in two real-scale pellet burners. The mass concentration of observed pollutants (CO, total suspended particles, and C₃H₈) in the flue gas was strongly affected by increasing of pistachio shell mass fraction in the fuel mixture (from 10 to 100%). In comparison to the combustion of ENplus A1 pellets, CO was increased up to 25.9 times, total suspended particles up to 15.3 times, and C₃H₈ up to 13.7 times. Based on the results of real combustion tests, the equations were listed, describing the increase of the mass concentration of pollutants for the whole spectrum of pellets/pistachio shell ratios applied on the chosen designs of the pellet burners. The Pt-based oxidation honeycomb catalyst, additionally installed at the combustion unit outlets for flue gas purification, showed conversion rates up to 82.2% in the case of CO and up to 33.1% in the case of C₃H₈. This enables the reaching of the same or lower mass concentrations of mentioned pollutants in the flue gas, formed during the co-combustion of appropriately selected fuel ratios in comparison to ENplus A1 pellet combustion without the catalyst.