This work evaluates the effectiveness of commonly adopted local damage evolution methods and failure criteria in finite element analysis for the simulation of intralaminar damage propagation in composites under static loading conditions. The proposed numerical model is based on a User Defined Material subroutine (USERMAT) implemented in Ansys. This model is used to predict the evolution of damage within each specific lamina of a composite laminate by introducing both sudden and gradual degradation rules. The main purpose of the simulations is to quantitatively assess the influence of the adopted failure criteria in conjunction with degradation laws on the accuracy of the numerical predictions in terms of damage evolution and failure load. The mechanical behavior of an open hole tension specimen and of a notched stiffened composite panel under shear loading conditions have been numerically simulated by Progressive Damage Models (PDM). Different failure criteria have been implemented in the developed Ansys USERMAT, together with sudden and gradual degradation rules based on the Continuum Damage Mechanics (CDM) approach. Numerical results have been validated against experimental data to assess the effects of the different failure criteria and damage evolution law on the global mechanical response and local damage predictions in composite laminates.

Delamination in reinforced panels is one of the primary challenges facing the safety and reliability of aerospace structures. This article presents a sensitivity analysis of the fatigue behaviour during the compression of a composite aeronautical stiffened panel experiencing delamination. The main objective is to assess the impact of delamination size and depth on the lifecycle and structural integrity of the panel. Different dimensions and positions of delamination are considered to cover a comprehensive range of damage scenarios. The key feature of this sensitivity analysis is the adoption of a numerical procedure that is mesh- and load-step-independent, ensuring reliable results and providing valuable insight into the criticality of delamination and its impact on the fatigue behaviour during the compression of reinforced aeronautical panels. Sensitivity analyses are essential for enhancing the design process of aerospace structures, thereby contributing to the increased safety and reliability of structural components. In this regard, the use of robust and effective numerical procedures is of crucial significance. This may be seen as the real added value of this paper.

The instability of structures due to compression is one of the most critical issues related to aircraft components. Especially in composite materials, which have poor out-of-plane mechanical properties, the buckling load must be assessed to ensure that the structures are within the safe limits compared to the operating loads. In the presence of delamination, the compression instability of structures becomes catastrophic, as the propagation of delamination can dramatically reduce the stiffness of the structure almost instantaneously. During the operational life of composite aircraft components, one of the most common events that can occur is low-velocity impact with foreign objects, which is one of the primary reasons for delamination. In this paper, a sensitivity analysis is presented on a typical aerospace reinforced panel with a circular delamination, representative of an impact damage. Different configurations have been analysed, varying the radius and position along the thickness of the delamination. Furthermore, some geometric parameters of the panel have been modified to evaluate how the buckling load and the propagation of interlaminar damage evolve.

This paper presents the optimization-oriented structural design of aircraft empennages developed within the HERFUSE project, funded by the Clean Aviation Joint Undertaking. The study focuses on the horizontal and vertical tailplane of a hybrid-electric regional aircraft, considering the structural challenges introduced by distributed propulsion and novel integration requirements. The distributed propulsion layout influences the tail load envelope through powered-on maneuver/gust and asymmetric-thrust conditions, which contribute to the laminate redistribution in regions subjected to high bending–torsional demand. Starting from a conceptual structural configuration, the empennage is refined through a multi-objective optimization process. The structure is discretized into multiple regions, each characterized by independent laminate definitions selected from a predefined set of stacking sequences. The optimization aims to minimize the overall structural mass while ensuring adequate structural integrity under the project complete set of load cases. Structural performance is evaluated using a failure criterion suitable for composite materials, allowing the identification of critical regions and the redistribution of material accordingly. The results highlight the effectiveness of the adopted optimization strategy in improving structural efficiency, providing a refined configuration with a final mass of 433 kg, corresponding to an approximately 27.23% reduction with respect to the reference configuration coming from project specifications, while maintaining controlled failure index levels. The proposed approach demonstrates its suitability for supporting early-stage design decisions in next-generation hybrid-electric aircraft.