This article presents the surface morphology effect of silicon carbide (SiC) particles on the polyurethane binder’s structure formation in a dispersed-filled composite. The difference in the morphology and surface relief of filler particles was ensured by the implementation of plasma chemical modification. As a result of this modification, the filler consisted of core-shell particles characterized by a SiC core and a carbon shell (SiC@C), as well as a carbon shell decorated with silicon nanoparticles (SiC@C/SiNP) or nanos (SiC@C/SiNW). The study of the relaxation properties of polyurethane composites has shown that the strongest limiting effect on the molecular mobility of boundary layer’s chain segments is exerted by a highly developed surface with a complex relief of SiC@C/SiNP and SiC@C/SiNW particles. An empirical method was proposed to find the polymer fractions spent on the formation of the boundary, transition and bulk layers of the polymer matrix in the composite. It was shown that the morphology of the filler particles’ surface does not affect the dependence of the boundary layer thickness on the filler’s volume fraction. However, with an increase in the degree of surface development, the boundary layer thickness decreases.

The paper describes the effect of the addition of alumina nanofibers on the mechanical properties of the epoxy resin. Alumina nanofibers functionalized with epoxypropyl functional groups are used in this work. The dependence of the mechanical characteristics on the amount of the additive, as well as the features of its distribution in the material, is investigated. In the work, nanocomposites were obtained, which are epoxy resin with aluminum oxide nanofibers. The mechanical properties of the samples were studied by bending tests and differential mechanical analysis (DMA). It has been shown that the addition of alumina nanofibers leads to an increase in ultimate flexural strength. The maximum of this increase is near the percolation threshold of alumina nanofibers in epoxy resin. With the addition of 0.2% alumina nanofibers, the ultimate flexural strength increases from 41 to 71 MPa. It is shown that after exceeding the percolation threshold of nanofibers, the ultimate strength decreases. In this case, the elastic modulus increases from 0.643 to 0.862 GPa. DMA is shown that the glass transition temperature decreases with increasing amount of the additive. This indicates a decrease in the molecular weight of the polymer. By implication, this suggests that the hardener connects the epoxypropyl functional groups on the nanofibers and the epoxy groups in the resin, and as a result of this process, the nanofibers become natural polymer chain length limiters. The data obtained from mechanical testing and differential mechanical analysis can be used to strengthen epoxy resins in polymer composite materials and molding compositions.

Small additions of nanofiber materials make it possible to change the properties of polymers. However, the uniformity of the additive distribution and the strength of its bond with the polymer matrix are determined by the surface of the nanofibers. Silanes, in particular, allow you to customize the surface for better interaction with the matrix. The aim of our work is to study an approach to silanization of nanofibers of aluminum oxide to obtain a perfect interface between the additive and the matrix. The presence of target silanes on the surface of nanofibers was shown by XPS methods. The presence of functional groups on the surface of nanofibers was also shown by the methods of simultaneous thermal analysis, and the stoichiometry of functional groups with respect to the initial hydroxyl groups was studied. The number of functional groups precipitated from silanes is close to the number of the initial hydroxyl groups, which indicates a high uniformity of the coating in the proposed method of silanization. The presented technology for silanizing alumina nanofibers is an important approach to the subsequent use of this additive in various polymer matrices.