High-entropy alloys (HEAs) are an intriguing new class of metallic materials due to their unique mechanical behavior. Achieving a detailed understanding of structure–property relationships in these materials has been challenged by the compositional disorder that underlies their unique mechanical behavior. Accordingly, in this work, we employ first-principles calculations to investigate the nature of local chemical order and establish its relationship to the intrinsic and extrinsic stacking fault energy (SFE) in CrCoNi medium-entropy solid-solution alloys, whose combination of strength, ductility, and toughness properties approaches the best on record. We find that the average intrinsic and extrinsic SFE are both highly tunable, with values ranging from −43 to 30 mJ⋅m−2 and from −28 to 66 mJ⋅m−2, respectively, as the degree of local chemical order increases. The state of local ordering also strongly correlates with the energy difference between the face-centered cubic (fcc) and hexagonal close-packed (hcp) phases, which affects the occurrence of transformation-induced plasticity. This theoretical study demonstrates that chemical short-range order is thermodynamically favored in HEAs and can be tuned to affect the mechanical behavior of these alloys. It thus addresses the pressing need to establish robust processing–structure–property relationships to guide the science-based design of new HEAs with targeted mechanical behavior. Significance Our work has revealed the nature of local chemical order and has established its significant relationship to the intrinsic and extrinsic stacking fault energy in CrCoNi medium-entropy solid-solution alloys, whose combination of strength, ductility, and toughness properties approaches the best on record. These findings highlight the general need to discern how critical the role of local chemical ordering is in dictating the mechanical of properties of medium- and high-entropy alloys. Our results highlight the possibility of tuning order in disorder to ultimately achieve the science-based design and optimization of new high-entropy alloy systems with specifically desired combinations of macroscale mechanical properties.
CrCoNi-based medium- and high-entropy alloys display outstanding damage tolerance, especially at cryogenic temperatures. In this study, we examined the fracture toughness values of the equiatomic CrCoNi and CrMnFeCoNi alloys at 20 kelvin (K). We found exceptionally high crack-initiation fracture toughnesses of 262 and 459 megapascal-meters ½ (MPa·m ½ ) for CrMnFeCoNi and CrCoNi, respectively; CrCoNi displayed a crack-growth toughness exceeding 540 MPa·m ½ after 2.25 millimeters of stable cracking. Crack-tip deformation structures at 20 K are quite distinct from those at higher temperatures. They involve nucleation and restricted growth of stacking faults, fine nanotwins, and transformed epsilon martensite, with coherent interfaces that can promote both arrest and transmission of dislocations to generate strength and ductility. We believe that these alloys develop fracture resistance through a progressive synergy of deformation mechanisms, dislocation glide, stacking-fault formation, nanotwinning, and phase transformation, which act in concert to prolong strain hardening that simultaneously elevates strength and ductility, leading to exceptional toughness.
Strong and tough steel: Ultrahard materials often do not have similarly impressive fracture toughness. Liu et al. discovered a processing route for medium manganese steel alloy in which ultrahigh strength accompanies high fracture toughness. The steel relies on both transformation-induced plasticity and delamination toughening to boost the fracture properties. The steel is composed of less expensive elements, making it a potentially inexpensive material attractive for structural applications. Science , this issue p. 1347
Titanium gets some twins: Introducing a network of nanotwins is known to improve the properties of face-centered cubic metal alloys. Zhao et al . used gentle compression in liquid nitrogen to introduce a similar network of nanotwins in hexagonal closed-packed titanium. By starting with a titanium that has little oxygen, the twin network can be more easily established. The nanotwinned network improved the yield strength by 50% and ductility by 20% at room temperature. The cryogenic properties were even better, with a yield strength of two gigapascals and a tensile ductility of 100% before failure. —BG
Bioinspired architectures are effective in enhancing the mechanical properties of materials, yet are difficult to construct in metallic systems. The structure-property relationships of bioinspired metallic composites also remain unclear. Here, Mg-Ti composites were fabricated by pressureless infiltrating pure Mg melt into three-dimensional (3-D) printed Ti-6Al-4V scaffolds. The result was composite materials where the constituents are continuous, mutually interpenetrated in 3-D space and exhibit specific spatial arrangements with bioinspired brick-and-mortar, Bouligand, and crossed-lamellar architectures. These architectures promote effective stress transfer, delocalize damage and arrest cracking, thereby bestowing improved strength and ductility than composites with discrete reinforcements. Additionally, they activate a series of extrinsic toughening mechanisms, including crack deflection/twist and uncracked-ligament bridging, which enable crack-tip shielding from the applied stress and lead to “Γ”-shaped rising fracture resistance R-curves. Quantitative relationships were established for the stiffness and strengths of the composites by adapting classical laminate theory to incorporate their architectural characteristics.