The potassium sodium niobate, K_0.5Na_0.5NbO₃, solid solution (KNN) is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na)/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions) and different atmospheres (i.e., defect chemistry) on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT).

In this work we investigated the chemical composition and structure of (K_0.5Na_0.5)NbO₃ (KNN) single crystals grown by the solid state crystal growth method. The optical, scanning, and transmission electron microscopies were employed for the analysis of the chemical homogeneity and domain structure of the KNN crystal. No compositional inhomogeneities within experimental error were encountered in the KNN single crystals. The domain structure of the KNN single crystal, with a monoclinic unit cell, is composed of large 90° domains of up to 100 μm width, which further consist of smaller 180° domains with widths from 50 to 300 nm.