Additive Manufacturing (AM) is revolutionizing aerospace, transportation, and biomedical sectors with its potential to create complex geometries. However, the metallic materials currently used in AM are not intended for high‐energy beam processes, suggesting performance improvement. The development of materials for AM still faces challenge because of the inefficient trial‐and‐error conventional methods. This review examines the challenges and current state of materials including aluminum alloys, titanium alloys, superalloys, and high‐entropy alloys (HEA) in AM, and summarizes the high‐throughput methods in alloy development for AM. In addition, the advantages of high‐throughput preparation technology in improving the properties and optimizing the microstructure mechanism of major additive manufacturing alloys are described. This article concludes by emphasizing the importance of high‐throughput techniques in pushing the boundaries of AM materials development, pointing toward a future of more effective and innovative material solutions.
We demonstrate passively Q-switched mode-locking (QML) in a diode-pumped Nd:GdVO4 laser with Cr4 +:YAG saturable absorber. Nearly 100% modulation depth for the mode-locked pulses inside the Q-switched envelope was obtained with a V-type cavity. The QML laser produced a maximum average output power of 1.04 W. The repetition rate of the mode-locked pulse inside the Q-switched envelope was 417 MHz. An analysis of the temporal shape of a single Q-switched envelope with mode-locked pulse trains has been presented. The theoretical calculations are in good agreement with the experimental results.
Titanium for additive manufacturing presents a challenge in the control of costs in the fabrication of products with expanding applications compared with cast titanium. In this study, hydrogenated–dehydrogenated (HDH) titanium powder with a low cost was employed to produce spherical Ti powder using the radiofrequency plasma (RF) technique. The spherical Ti powder was used as the raw material for laser directed energy deposition (LDED) to produce commercially pure titanium (CP-Ti). Microstructural analyses of the powder revealed that RF treatment, not only optimized the shape of the titanium powder, but also benefited in the removal of the residual hydride phase of the powder. Furthermore, the LDED-HDH-RF-produced samples showed an excellent combination of tensile strength and tensile ductility compared to the cast and the LDED-HDH-produced samples. Such an enhancement in the mechanical properties was attributed to the refinement of the α grain size and the dense microstructure. The present work provides an approach for LDED-produced CP-Ti to address the economic and mechanical properties of the materials, while also providing insights into the expanding application of HDH titanium powder.