Supercritical CO₂ extraction is a green method that combines economic and environmental benefits. Microalgae, on the other hand, is a biomass in abundance, capable of providing a vast variety of valuable compounds, finding applications in the food industry, cosmetics, pharmaceuticals and biofuels. An extensive study on the existing literature concerning supercritical fluid extraction (SFE) of microalgae has been carried out focusing on carotenoids, chlorophylls, lipids and fatty acids recovery, as well as the bioactivity of the extracts. Moreover, kinetic models used to describe SFE process and experimental design are included. Finally, biomass pretreatment processes applied prior to SFE are mentioned, and other extraction methods used as benchmarks are also presented.

The production of bioactive products from microalgae biomass with efficient and environmentally friendly technologies is a field of great research interest. The present work focuses on the recovery of high-added value bioactive components from Chlorella vulgaris through microwave-assisted extraction (MAE) with aq. ethanol 90% v/v. The effect of extraction temperature (40–60 °C), duration (5–25 min), solvent-to-biomass ratio (20–90 mL_solv/g_biom), and microwave power (300–800 watts) was investigated regarding the extraction yield, extract’s chlorophyll, carotenoid and phenolic content, and antioxidant activity. MAE optimization at 60 °C, 300 watts, 14 min, and 22 mL_solv/g_biom led to 11.14% w/w yield, 63.36 mg/g_extr total chlorophylls, 7.06 mg/g_extr selected carotenoids of astaxanthin, lutein and β-carotene, 24.88 mg/g_extr total carotenoids, 9.34 mg_GA/g_extr total phenolics, and 40.49 mg_extr/mg_DPPH IC₅₀ (antioxidant activity indicator). Moreover, the conventional solid-liquid extraction (SLE) with aq. ethanol 90% v/v, the supercritical fluid extraction (SFE) with CO₂, as well as SFE with cosolvent addition (10% w/w ethanol), were also performed for comparison purposes. The results revealed that SLE presented the highest yield. However, the non-conventional methods of MAE and SFE led to extracts of competitive or even better quality under significantly shorter extraction duration.

Harvesting of microalgae is a crucial step in microalgae-based mass production of different high value-added products. In the present work, magnetic harvesting of Chlorella vulgaris was investigated using microwave-synthesized naked magnetite (Fe₃O₄) particles with an average crystallite diameter of 20 nm. Optimization of the most important parameters of the magnetic harvesting process, namely pH, mass ratio (m_r) of magnetite particles to biomass (g/g), and agitation speed (rpm) of the C. vulgaris biomass–Fe₃O₄ particles mixture, was performed using the response surface methodology (RSM) statistical tool. Harvesting efficiencies higher than 99% were obtained for pH 3.0 and mixing speed greater or equal to 350 rpm. Recovery of magnetic particles via detachment was shown to be feasible and the recovery particles could be reused at least five times with high harvesting efficiency. Consequently, the described harvesting approach of C. vulgaris cells leads to an efficient, simple, and quick process, that does not impair the quality of the harvested biomass.

Microalgae are well-known for their high-added value compounds and their recovery is currently of great interest. The aim of this work is the recovery of such components from Chlorella vulgaris through supercritical fluid extraction (SFE) with CO₂. The effect of the extraction temperature (40–60 °C), pressure (110–250 bar), and solvent flow rate (20–40 g/min) was tested on yield, the extract’s antioxidant activity, and the phenolic, chlorophyll and carotenoid content. Thus, data analysis indicated that the yield was mainly affected by temperature, carotenoids by pressure, while the extract’s phenolics and antioxidant activity were affected by the synergy of temperature and pressure. Moreover, SFE’s kinetic study was performed and experimental data were correlated using Sovová’s mass transfer-based model. SFE optimization (60 °C, 250 bar, 40 g/min) led to 3.37% w/w yield, 44.35 mg_extr/mg_DPPH antioxidant activity (IC50), 18.29 mg_GA/g_extr total phenolic content, 35.55, 21.14 and 10.00 mg/g_extr total chlorophyll, carotenoid and selected carotenoid content (astaxanthin, lutein and β-carotene), respectively. A comparison of SFE with conventional aq. ethanol (90% v/v) extraction proved SFE’s superiority regarding extraction duration, carotenoids, antioxidant activity and organoleptic characteristics of color and odor despite the lower yield. Finally, cosolvent addition (ethanol 10% w/w) at optimum SFE conditions improved the extract’s antioxidant activity (19.46%) as well as yield (101.81%).

The recovery of bioactive products with green processes is a critical topic for the research and industry fields. In this work, the application of solid–liquid (SLE), microwave-assisted extraction (MAE) with aq. ethanol 90% v/v and supercritical fluid extraction (SFE) with CO₂ for the recovery of biocomponents from Scenedesmus obliquus is studied. The effects examined were temperature (30–60 °C), time (6–24 h), and solvent-to-biomass ratio (20–90 mL_solv/g_biom) for SLE, temperature (40–60 °C), time (5–25 min), solvent-to-biomass ratio (20–90 mL_solv/g_biom), and microwave power (300–800 W) for MAE, and temperature (40–60 °C), pressure (110–250 bar), solvent flow rate (20–40 g_solv/min), and cosolvent presence (0, 10% w/w ethanol) for SFE in relation to the extract’s yield, phenolic, chlorophyll, carotenoid content, and antioxidant activity. The optimum extraction conditions determined were 30 °C, 24 h, and 90 mL_solv/g_biom for SLE, 60 °C, 5 min, 90 mL_solv/g_biom, and 300 W for MAE, and 60 °C, 250 bar, and 40 g_solv/min for SFE. Additionally, a kinetic SFE study was conducted and the obtained results were satisfactorily correlated using Sovová’s model. The comparison between the methods proved MAE’s efficiency in all terms compared to SLE. Moreover, SFE was accompanied with the lowest yield and chlorophyll content, yet led to an increased carotenoid content and improved antioxidant activity. Finally, the cosolvent addition significantly improved SFE’s yield and led to the most superior extract.