The effect of lanthanum addition on the formation behaviors of inclusions in Q355B weathering steel was investigated by laboratory experiments and thermodynamic calculations. The results demonstrate that the main inclusions in weathering steel without La addition are large-sized irregular Al₂O₃ and MnS, with an average size of about 5.35 μm. As La content increases from 0.0075 to 0.0184 wt.%, the dominant inclusions transform from MnS, LaAlO₃, and Al₂O₃-LaAlO₃ into MnS, La₂O₃, and LaAlO₃-La₂O₃. Meanwhile, the average size of inclusions significantly decreases from 3.4 to 2.48 μm and the distribution is more dispersive. When the La content increases to 0.0425 wt.%, the original MnS and Al₂O₃ inclusions are completely modified into La₂O₂S and La₂O₃ but the inclusions demonstrate serious agglomeration and growth. The thermodynamic calculations indicate that Al₂O₃ and various lanthanum-containing inclusions are formed in the liquid phase. As the La content in molten steel increases from 0 to 0.0425 wt.%, the Al₂O₃ inclusion is inclined to be modified into lanthanum oxide and lanthanum oxysulfide and the modification process is Al₂O₃ → LaAlO₃ → La₂O₃ → La₂O₂S, which is very consistent with the experimental observations.

The zone refining technology is considered to be one of the most effective means of purifying lanthanum. However, it is tough to obtain the temperature distribution of the molten region through experimental methods. In this study, finite element analysis was used to establish the zone refining simulation model, and the impurity distribution of lanthanum after purification was investigated experimentally. Good agreement between the simulated and experimental results was obtained. The effects of the current and the frequency on the temperature distribution and the width of the region were studied using the simulation model. Through the zone refining experiment, the impurity distributions under different widths of molten region were revealed. Finally, the influence of molten region width on the limiting distribution was calculated by solving the limiting distribution equation.

Erbium metal with purity ≥ 99% was cold rolled to 30%, 40%, 50%, and 60% deformations and the Er metal of 60% deformation was annealed at different temperatures for 1 h. The effect of cold rolling deformation and annealing on the microstructure and texture evolution of Er metal was investigated by XRD, EBSD, Microhardness tester, and OM. P is the orientation index, which is used to judge the preferred orientation. The research results showed that grains were broken and refined gradually with increasing deformation, the average grain size was 3.37 µm, and the orientation distribution was uniform for 60% deformation; deformation twins appeared in the grain when the deformation was less than 40%, which contributed to the generation of (0001) plane orientation. Comparing with the initial state, the (01$\stackrel{-}{1}$0) plane orientation gradually weakened and the (11$\stackrel{-}{1}$0) plane orientation had a trend of further strengthening with the increasing deformation; the ($\stackrel{-}{1}$2$\stackrel{-}{1}$0) plane orientation remained unchanged, but there was a gradual weakening trend when the deformation was greater than 50%. For 60% deformation of Er metal, the deformed microstructure was replaced by fine equiaxed grains with the increasing annealing temperature, and the high-performance Er metal with fine and uniform equiaxed grains can be obtained under annealing at 740 °C for 1 h.

In this paper, the purification of lanthanum was studied by using zone-refining technology. The equilibrium distribution coefficient of impurities was calculated using a liquidus slope method to reveal impurities’ distribution properties. Meanwhile, the analysis of impurities’ concentration distribution for Fe and Si has been investigated based on the SPIM model. The calculated findings based on SPIM were found to be in good agreement with the experimental results. In addition, the influence of the zone-refining rate and the number of passes on the purification of lanthanum were studied. It was found that after ten times of zone refining with a zone-refining rate of 5 mm/min, the contents of Fe and Si impurities in metal decreased to 4 and 2 ppm, respectively.

The microstructural and textural evolution of 60% cold-rolling-deformation Er metal (purity ≥ 99.7%) during annealing were investigated by electron-backscattered diffraction (EBSD) and X-ray diffraction (XRD). The research results showed that the texture of the (0001) plane orientation was strengthened, but there was no apparent enhancement of the (01$\overline{1}$0) and ($\overline{1}$2$\overline{1}$0) plane orientations with increasing the annealing temperature. The recrystallization frequency and grain sizes gradually stabilized after the annealing duration of more than 1 h at 740 °C; the annealing duration and the recrystallization frequency were fitted to the equation: $\mathrm{y}=1 - \exp (-0{.3269\mathrm{x}}^{0.2506})$. HAGBs were predominant, and the distribution of grain sizes was the most uniform after annealing at 740 °C × 1 h, which was the optimal annealing process of the Er metal with 60% cold-rolling deformation. However, the recrystallization was transferred to the substructure due to grain boundary migration and twining under an excessive annealing temperature and duration.