Generators in wind turbines are the key components to convert mechanical into electrical power. They are subject to electrical and mechanical excitation at the same time, which can cause electro-mechanical interactions. To avoid unwanted interactions, standard design approaches use conservative, stiff designs that lead to heavy generators of several hundred tons. New wind turbine designs, beyond 10 MW, need to revisit the conservative design approach as the tower top mass needs to be limited. To reduce the generator’s mass without large deformation that can damage the wind turbine, a better understanding of electro-mechanical interactions is key. This requires a detailed model including both the mechanical and the magnetic forces. This work presents a numerical setup of a coupled electromagnetic-structural multi-body model. While existing couplings are application-specific; the presented coupling is independent of the actual use case and allows for transient dynamic two-way coupled analyses. For validation, an experimental setup with basic components is introduced. The results show the applicability of the developed coupling for detailed analysis of general electro-mechanical interactions.

Large direct drive wind turbines with a multi-megawatt power rating face design challenges due to scaling laws for high-torque generators. This work proposes to extend the design space by moving towards a more system-oriented approach. This requires an extension of the state-of-the-art wind turbine models with additional degrees of freedom to include electro-mechanical interactions. To limit the computational effort of such models, a profound understanding of possible interaction mechanisms is required. This work aims to identify interactions of an additional degree of freedom in the radial direction of the generator with the wind turbine structure, the aerodynamics and the wind turbine controller. Therefore, a Simpack model of the IEA 15MW RWT is implemented and coupled to a quasi-static analytical generator model for electromagnetic forces. The analytical model, sourced from literature, is code-to-code validated against a finite element model of the generator in Comsol Multiphysics. Electro-mechanical simulation results do not show interactions with the aerodynamics or the controller. However, interactions with the wind turbine structure occur. It is shown that the modelling approach can affect the system's natural frequencies, which can potentially impact the overall system design choices.

Large direct-drive wind turbines with a multi-megawatt power rating face design challenges, especially concerning tower top mass, due to scaling laws for high-torque generators. This work proposes to extend the design space by moving towards a more system-oriented approach, considering electro-mechanical interactions. This requires an extension of the state-of-the-art wind turbine models with additional degrees of freedom. To limit the computational effort of such models, a profound understanding of possible interaction mechanisms is required. This work aims to identify interactions of an additional degree of freedom in the radial direction of the generator with the wind turbine structure, the aerodynamics, and the wind turbine controller. Therefore, a Simpack model of the IEA 15 MW RWT is implemented and coupled to a quasi-static analytical generator model for electromagnetic forces. The analytical model, sourced from literature, is code-to-code validated against a finite element model of the generator in COMSOL Multiphysics. Electro-mechanical simulation results do not show interactions with the aerodynamics or the controller. However, interactions with the wind turbine structure occur. It is shown that the modelling approach can affect the system's natural frequencies, which can potentially impact the overall system design choices.