Modern magnesium-based alloys are broadly used in various industries as well as for biodegradable medical implants due to their exceptional combination of light weight, strength, and plasticity. The studied ZEK100 alloy had a nominal composition of 1 wt.% zinc, 0.1 wt.% zirconium, and 0.1 wt.% rare earth metals (REMs) such as Y, Ce, Nd, and La, with the remainder being Mg. It has been observed that between the solidus (T_s = 529.5 ± 0.5 °C) and liquidus temperature (T_l = 645 ± 5 °C), the Mg/Mg grain boundaries can contain either the droplets of a melt (incomplete or partial wetting) or the continuous liquid layers separating the abutting Mg grains (complete wetting). With the temperature increasing from T_s to T_l, the transformation proceeds from incomplete to complete grain boundary wetting. Below 565 °C, all grain boundaries are partially wetted by the melt. Above 565 °C, the completely wetted Mg/Mg grain boundaries appear. Their portion grows quickly with an increasing temperature until reaching 100% at 622 °C. Above 622 °C, all the solid Mg grains are completely surrounded by the melt. After rapid solidification, the REM-rich melt forms brittle intermetallic compounds. The compression strength as well as the compression yield strength parameter σ₀₂ strongly depend on the morphology of the grain boundary layers. If the hard and brittle intermetallic phase has the shape of separated particles (partial wetting), the overall compression strength is about 341 MPa and σ₀₂ = 101 MPa. If the polycrystal contains the continous intergarnular layers of the brittle intermetallic phase (complete wetting), the overall compression strength drops to 247 Mpa and σ₀₂ to 40 Mpa. We for the first time observed, therefore, that the grain boundary wetting phenomena can strongly influence the mechanical properties of a polycrystal. Therefore, grain boundary wetting can be used for tailoring the behavior of materials.

Magnesium-based alloys are highly sought after in the industry due to their lightweight and reliable strength. However, the hexagonal crystal structure of magnesium results in the mechanical properties’ anisotropy. This anisotropy is effectively addressed by alloying magnesium with elements like zirconium, zinc, and rare earth metals (REM). The addition of these elements promotes rapid seed formation, yielding small grains with a uniform orientation distribution, thereby reducing anisotropy. Despite these benefits, the formation of intermetallic phases (IP) containing Zn, Zr, and REM within the microstructure can be a concern. Some of these IP phases can be exceedingly hard and brittle, thus weakening the material by providing easy pathways for crack propagation along grain boundaries (GBs). This issue becomes particularly significant if intermetallic phases form continuous layers along the entire GB between two neighboring GB triple junctions, a phenomenon known as complete GB wetting. To mitigate the risks associated with complete GB wetting and prevent the weakening of the alloy’s structure, understanding the potential occurrence of a GB wetting phase transition and how to control continuous GB layers of IP phases becomes crucial. In the investigation of a commercial magnesium alloy, ZEK100, the GB wetting phase transition (i.e., between complete and partial GB wetting) was successfully studied and confirmed. Notably, complete GB wetting was observed at temperatures near the liquidus point of the alloy. However, at lower temperatures, a coexistence of a nano-scaled precipitate film and bulk particles with nonzero contact angles within the same GB was observed. This insight into the wetting transition characteristics holds potential to expand the range of applications for the present alloy in the industry. By understanding and controlling GB wetting phenomena, the alloy’s mechanical properties and structural integrity can be enhanced, paving the way for its wider utilization in various industrial applications.

The effect of tin content in an Al-Sn alloy in the range from 0 to 100 at.% on its mechanical properties was studied. An increase in the tin content leads to a monotonic decrease in the microhardness and conditional yield stress of the Al-Sn alloy from 305 to 63 MPa and from 32 to 5 MPa, respectively. In addition, Young’s modulus and the shear modulus of the Al-Sn alloy decreases from 65 to 52 GPa and from 24 to 20 GPa, respectively. The effect of tin content in the Al-Sn matrix alloy in the range from 0 to 50 at.% on the strength of a carbon fiber/aluminum-tin-matrix (CF/Al-Sn) composite wire subject to three-point bending was also investigated. Increasing tin content up to 50 at.% leads to a linear increase in the composite wire strength from 1450 to 2365 MPa, which is due to an increase in the effective fiber strength from 65 to 89 at.%. The addition of tin up to 50 at.% to the matrix alloy leads to the formation of weak boundaries between the matrix and the fiber. An increase in the composite wire strength is accompanied by an increase in the average length of the fibers pulled out at the fracture surface. A qualitative model of the relationship between the above parameters is proposed.

A method is proposed for determining the nonequilibrium concentration of vacancies and vacancy complexes in silicon crystals by measuring the concentration of electrically active nickel atoms at the sites of the silicon lattice, [Ni _s ], after the diffusion of nickel at temperatures from 550 to 650°C. It is shown experimentally that, after the diffusion of nickel from the surface into silicon samples with different initial nonequilibrium concentrations of vacancy complexes, [V]_init, formed during crystal growth, the concentration [Ni _s ] in the bulk of a sample to a good degree of accuracy corresponds to the vacancy concentration [V]_init determined by a standard method based on the analysis of the concentration profiles of [Au _s ] after the diffusion of gold from the surface. This method for determining the concentration of vacancies is much simpler than the standard method and allows one to use lower temperatures and a lower thermal budget.