This study presents the results of acoustic emission (AE) measurements and characterization in the loading of biocomposites at room and low temperatures that can be observed in the aviation industry. The fiber optic sensors (FOS) that can outperform electrical sensors in challenging operational environments were used. Standard features were extracted from AE measurements, and a convolutional autoencoder (CAE) was applied to extract deep features from AE signals. Different machine learning methods including discriminant analysis (DA), neural networks (NN), and extreme learning machines (ELM) were used for the construction of classifiers. The analysis is focused on the classification of extracted AE features to classify the source material, to evaluate the predictive importance of extracted features, and to evaluate the ability of used FOS for the evaluation of material behavior under challenging low-temperature environments. The results show the robustness of different CAE configurations for deep feature extraction. The combination of classic and deep features always significantly improves classification accuracy. The best classification accuracy (80.9%) was achieved with a neural network model and generally, more complex nonlinear models (NN, ELM) outperform simple models (DA). In all the considered models, the selected combined features always contain both classic and deep features.

This paper presents an improved monitoring system for the failure detection of engraving tool steel inserts during the injection molding cycle. This system uses acoustic emission PZT sensors mounted through acoustic waveguides on the engraving insert. We were thus able to clearly distinguish the defect through measured AE signals. Two engraving tool steel inserts were tested during the production of standard test specimens, each under the same processing conditions. By closely comparing the captured AE signals on both engraving inserts during the filling and packing stages, we were able to detect the presence of macro-cracks on one engraving insert. Gabor wavelet analysis was used for closer examination of the captured AE signals’ peak amplitudes during the filling and packing stages. The obtained results revealed that such a system could be used successfully as an improved tool for monitoring the integrity of an injection molding process.

This research investigates the mechanical behavior and damage evolution in cross-ply basalt fiber composites subjected to different loading modes. A modified Arcan rig for simultaneous acoustic emission (AE) monitoring was designed and manufactured to apply quasi-isotropic shear, combined tensile and shear loading, and pure tensile loading on specimens with a central notch. Digital image correlation (DIC) was applied for high-resolution strain measurements. The measured failure strengths of the bio-composite specimens under different loading angles are presented. The different competing failure mechanisms that contribute to the local reduction in stress concentration are described. Different damage mechanisms trigger elastic waves in the composite, with distinct AE signatures that closely follow the sequence of fracture mechanisms. AE monitoring is employed to capture signals associated with structural damage initiation and progression. The characteristic parameters of AE signals are correlated with crack modes and damage mechanisms. The evolution of AE parameters during the peak load transition is presented, which enables the timely AE detection of the maximum load transition. The combination of DIC and AE monitoring improves understanding of the mechanical response and failure mechanisms in cross-ply basalt fiber composites, offering valuable insights for possible performance monitoring and structural reliability in diverse engineering applications.

Characterization of acoustic emission (AE) signals in loaded materials can reveal structural damage and consequently provide early warnings about product failures. Therefore, extraction of the most informative features from AE signals is an important part of the characterization process. This study considers the characterization of AE signals obtained from bending experiments for carbon fiber epoxy (CFE) and glass fiber epoxy (GFE) composites. The research is focused on the recognition of material structure (CFE or GFE) based on the analysis of AE signals. We propose the extraction of deep features using a convolutional autoencoder (CAE). The deep features are compared with extracted standard AE features. Then, the different feature sets are analyzed through decision trees and discriminant analysis, combined with feature selection, to estimate the predictive potential of various feature sets. Results show that the application of deep features increases recognition accuracy. By using only standard AE-based features, a classification accuracy of around 80% is obtained, and adding deep features improves the classification accuracy to above 90%. Consequently, the application of deep feature extraction is encouraged for the characterization of loaded CFE composites.