This paper presents an improved monitoring system for the failure detection of engraving tool steel inserts during the injection molding cycle. This system uses acoustic emission PZT sensors mounted through acoustic waveguides on the engraving insert. We were thus able to clearly distinguish the defect through measured AE signals. Two engraving tool steel inserts were tested during the production of standard test specimens, each under the same processing conditions. By closely comparing the captured AE signals on both engraving inserts during the filling and packing stages, we were able to detect the presence of macro-cracks on one engraving insert. Gabor wavelet analysis was used for closer examination of the captured AE signals’ peak amplitudes during the filling and packing stages. The obtained results revealed that such a system could be used successfully as an improved tool for monitoring the integrity of an injection molding process.

Maraging steels are precipitation hardening steels used for highly loaded components in aeronautical and tooling industry. They are subjected to thermomechanical loads and wear, which significantly shorten their service life. Improvements of their surface mechanical properties to overcome such phenomena are of great interest. The purpose of our research was to investigate the influence of pulse density and spot size of a laser shock peening (LSP) process on the surface integrity with the fatigue resistance of X2NiCoMo18-9-5 maraging steel. Surface integrity was analyzed through roughness, residual stress, and microhardness measurements. The tests performed on resonant testing machine confirmed LSP is a promising process for increasing fatigue resistance of a component. Fatigue crack occurs, when the resonance frequency decreases. This moment, when the fatigue crack initiation phase ends and the fatigue crack propagation phase starts, was chosen as the moment of failure. We have proved LSP is a successful method in improving fatigue resistance of maraging steel by appropriate combination of laser spot size and pulse density tested in our research.

The magnitude of improvement of mechanical properties of laminates using expensive technologies is important to justify the investment in new equipment. The objective of this research is to evaluate the mechanical properties of a cross-ply and quasi-isotropic symmetrical plain weave carbon-epoxy laminate produced with a vacuum bagging method and an autoclave processing method for a given set of epoxy/carbon fabric types. Autoclave-processed laminates exhibit higher static strengths, higher moduli in tension, compression and bending but lower Charpy impact toughness. New findings about materials properties were deduced from dynamic multi-frequency tests between 1 Hz and 50 Hz where it was found that the activation energy was 1.8 times higher in autoclave-processed specimens. Autoclave laminates had, on an average, 1.7-times lower damping ratio in the glassy plateau region and a 3-times lower peak damping ratio in the glass transition region than wet lay-up specimens.