This study aimed to investigate the effect of impregnation pressure on the decrease in porosity of impregnated bulk graphite. The correlation between pitch impregnation behavior and the pore sizes of the bulk graphite block was studied to determine the optimal impregnation pressure. The densities and porosities of the bulk graphite before and after pitch impregnation under various pressures between 10 and 50 bar were evaluated based on the Archimedes method and a mercury porosimeter. The density increased rates increased by 1.93–2.44%, whereas the impregnation rate calculated from the rate of open porosity decreased by 15.15–24.48%. The density increase rate and impregnation rate were significantly high when the impregnation pressures were 40 and 50 bar. Compared with impregnation pressures of 10, 20, and 30 bar, the minimum impregnatable pore sizes with impregnation pressures of 40 and 50 bar were 30–39 and 24–31 nm, respectively. The mercury intrusion porosimeter analysis results demonstrated that the pressure-sensitive pore sizes of the graphite blocks were in the range of 100–4500 nm. Furthermore, the ink-bottle-type pores in this range contributed predominantly to the effect of impregnation under pressure, given that the pitch-impregnated-into-ink-bottle-type pores were difficult to elute during carbonization.

Microwave flash annealing dramatically enhances the environmental stability of AuCl₃-doped single-walled carbon nanotube (SWCNT) films on plastic substrates using fast microwave nanoheating to produce a large temperature difference between the films and the substrates. Within one second, the microwave nanoheating rapidly caused thermal decomposition of AuCl₃ dopants as well as simultaneous embedding of SWCNTs in the substrate, without deforming it. The hygroscopic Cl atoms were partially desorbed from the SWCNTs by rapid thermal decomposition, and the embedded substrate surface acted as a passivation layer, which synergistically contributed to the stability of the doped and annealed SWCNTs.

Petroleum pitch‐based graphite blocks (GBs) attract considerable attention owing to their low cost, high yield, and possible application as heat sink components. However, no studies have systematically investigated the particle size distribution of GBs, their structures, and the relationship between the structures and thermal properties resulting from graphitization. Hence, herein, we present a novel method for fabricating petroleum pitch‐based GBs using natural graphite flakes (GFs) of sizes ranging between 50 and 500 μm and a bimodal particle size distribution. Furthermore, the effects of the mean GF particle size, pitch binder content, and microstructure of the GBs with low GF contents on compression molding with elevated hot‐pressing temperatures after graphitization are investigated. To investigate the effect of packing density with a GF size of 500 μm, we mix a small‐sized GF (50 μm) and low pitch binder content by kneading. In particular, specimens in the in‐plane direction with a bimodal particle size distribution of GFs and 10 wt% pitch binder yield optimum density and thermal conductivity values of 1.74 g m⁻³ and 384 Wm⁻¹ K⁻¹, respectively, after high‐temperature graphitization at 2600°C. These findings provide insights for developing high‐performance GBs for use in heat sink components with high thermal conductivity.