Projection micro stereolithography (PμSL) is a high-resolution (up to 0.6 μm) 3D printing technology based on area projection triggered photopolymerization, and capable of fabricating complex 3D architectures covering multiple scales and with multiple materials. This paper reviews the recent development of the PμSL based 3D printing technologies, together with the related applications. It introduces the working principle, the commercialized products, and the recent multiscale, multimaterial printing capability of PμSL as well as some functional photopolymers that are suitable to PμSL. This review paper also summarizes a few typical applications of PμSL including mechanical metamaterials, optical components, 4D printing, bioinspired materials and biomedical applications, and offers perspectives on the directions of the further development of PμSL based 3D printing technology.

Hydrogels with stimuli-responsive capabilities are gaining more and more attention nowadays with prospective applications in biomedical engineering, bioelectronics, microrobot, etc. We develop a photothermal responsive hydrogel based on N-isopropylacrylamide that achieved a fast and reversible deformation manipulated only by near-infrared (NIR) light. The hydrogel was fabricated by the projection micro stereolithography based 3D printing technique, which can rapidly prototype complex 3D structures. Furthermore, with the variation of the grayscale while manufacturing the hydrogel, the deformation of the hydrogel structure can be freely tuned within a few seconds by losing and absorbing water through adjusting the intensity and the irradiation direction of the NIR light, showing a potential application in ultra-fast object grabbing and transportation. The present study provides a new method for designing ultrafast photothermal responsive hydrogel based microrobot working in water.