Pipeline transport uses millions of kilometers of pipes worldwide to transport liquid or gas over long distances to the point of consumption. High demands are placed, especially on the transport of hazardous substances under high pressure (gas, oil, etc.). Mostly seamless steel pipes of various diameters are used, but their production is expensive. The use of laser-welded pipes could significantly reduce the cost of building new pipelines. However, sufficient mechanical properties need to be ensured for welded pipes to meet stringent requirements. Therefore, laser-welded 10 mm thick pressure vessel steel plates were subjected to various mechanical tests, including high-cycle fatigue tests. Furthermore, the microstructural parameters and the state of residual stresses were determined using X-ray and neutron diffraction, which could affect fatigue life, too. The critical areas for possible crack initialization, especially in and near the heat-affected zone, were found using different tests. The presented results outline the promising application potential of laser welding for the production of pipes for high-pressure pipelines.
Railway wheels are usually attached to axles by press-fitting; therefore, the mechanical processes taking place during operation can result in failure, with fatal consequences for the axle seats. This manuscript describes the effect of laser hardening on the residual stress state, microstructural parameters (lattice defects—dislocations, crystallites, microstrains, etc.), and mechanical properties of laser-hardened EA1N steel railway axles under fatigue life conditions. Differences were found between ground, single-track, and multi-track hardened surfaces. Tensile residual stresses, low dislocation densities and hardnesses, and different microstructures (tempered cubic martensite) were found at the overlapped tracks and at the boundary of the heat-affected zone and bulk surface compared with the hardened zone. As a result, the surface treatment of axle seats by laser hardening improved the fatigue failure resistance compared with untreated seats. Optimal properties of the integrity of the axle seat surface were achieved, including fatigue resistance, which seems to be positively influenced mainly by sufficient hardness and the appropriate microstructure. The influence of the other investigated parameters was not evident, and was reduced by the presence of fretting corrosion and press-fitting.
The aim of this article is to quantify the loads exerted by heavy-duty vehicles when crossing over buried pipeline. This problem arises in connection to the question pertaining to the use of protective sleeves (casings) applied to gas pipelines in regions with increased demands on pipeline operation safety. An experiment was conducted on a test pipe section made from L360NE pipeline steel equipped with strain gauges along the pipe perimeter, measuring strains in the axial and circumferential directions. Strain measurements were taken after back-filling the pipe trench, then during vehicle crossings over the empty pipe, and again after pressurizing the test pipe with air. Strain-based hoop stresses at the surface of the empty test pipe were found to exceed 30 MPa after back-filling the trench and increased to more than 40 MPa during the vehicle crossings. Similarly, axial stresses reached extremes of around 17 MPa in compression and 12 MPa in tension. Applying internal air pressure to the test pipe resulted in a reduced net effect on both the hoop and axial stresses.
Most power plants use the Rankine cycle, where the heat supplied to water and steam is converted into mechanical work; therefore, most components have to be made of heat-resistant steel. Sufficient mechanical properties must be ensured for welded pipes to meet stringent requirements. Therefore, laser-welded 5 mm thick heat-resistant pressure vessel steel plates were subjected to various mechanical tests, including high-cycle fatigue tests. The microstructural notches were determined using X-ray diffraction too to determine critical areas that are susceptible to crack initialization and affect the service life. Finally, a functional model of the pressure vessel subsequently verified the results and assumptions. The presented results ensure the transferability of the results to real-life applications and outline the promising application potential of laser welding for producing vessels and pipes from heat-resistant steel in the industry.