The combined piston can be used in an aero piston heavy fuel engine because of its light weight, so as to reduce the reciprocating inertia force and improve the engine power-weight ratio. However, the pin bore of the combined piston is prone to deform leading to the failure of the piston. Based on the structure of the piston, the stress of the piston under thermomechanical coupling is analyzed, the temperature field of the piston is determined by experiments, and the deformation rule of the piston pin bore under the thermomechanical coupling is summarized. A design scheme is proposed to change the position of the thread connection between the piston crown and the piston head. Under the same conditions, the deformation of the piston pin bore of the original scheme and the new scheme is analyzed. The results show that together with the changing of the connection thread between the piston crown and the piston head, the deformation of the piston pin bore decreases by 60 μm and the deformation of the piston pin bore is controlled. The test results show that the deformation of the pin bore is within the acceptable range, which proves the effectiveness of the improved scheme.

The emission of aero-engines has been a focused issue, studying the regular of combustion chamber size on engine emission performance, with an aviation diesel piston engine as the object of study; the numerical model of diesel combustion spray and emission model are analyzed; and the dynamics grid of the combustion chamber is meshed by FIRE software, analyzing the relationship between the reentrant diameter, the maximum depth of the combustion chamber, and the emission generation, comparing the NO_x and soot emissions under different combustion chamber sizes. The results show that reducing appropriately the reentrant-max diameter ratio and max diameter-max depth ratio of the combustion chamber can reduce emissions when maintaining the same compression ratio by adjusting the mid-depth. Modifying the geometry parameters of the combustion chamber to verify regularity, it was found that engine NO_x emission decreased by 28% and soot emission decreased by 3.6% when changing the size, which verified the correctness of regular analysis.

The high-performance piston has a great impact on the performance parameters of the engine. The rapid design of a high-performance piston can shorten the research and development cycle and lower the experimental cost. At present, the piston design is mostly considered from a single factor, but it has not been comprehensively designed from multiple factors. Starting from the concept of structural efficiency, this paper defines the restrictive factors affecting engine performance parameters in piston design, puts forward an evaluation method of quantifying the benefit of piston design on engine performance parameters, and deduces the calculation model. The piston is designed and iterated many times to obtain the best two schemes. The two schemes are quantitatively compared through the above calculation model and verified by experiments. The results show that the structural efficiency of the piston in scheme 2 is 4.6% higher than that in scheme 1. The calculation method is applicable to the design of key engine components, which can shorten the research and development cycle, save the test costs, and greatly improve the R&D efficiency.

This study investigates the ground reaction force of lever-spring landing gear (LSLG) equipped with compressible elastomer shock absorbers (ESA) during the landing process. First, a numerical dynamic model of the LSLG was developed in MATLAB/Simulink, revealing that runway roughness exerts a negligible influence on the ground reaction force during landing. The load characteristics established fundamental references for subsequent FEA-based structural design. Furthermore, an FEA model integrating the LSLG and the aircraft was developed with parameters calibrated for elastic units. The multibody dynamics simulation (MBDS) quantified the vertical ground reaction force and the structural stresses of LSLG, demonstrating two critical relationships: (1) the overload coefficient correlated with the sinking velocity yet exhibits no correlation with aircraft mass and (2) the peak of oscillating force attenuated faster with heavier landing weight at higher sinking velocities. A nonlinear multi-variables function was fitted to predict the maximum vertical ground reaction force. Subsequently, experimental validation via a landing gear drop test (LGDT) showed a maximum error of 8.39% between the results of the LGDT and the MBDS, confirming the accuracy of simulation and the fitting surface function for force prediction. The study further validates the feasibility and reliability of using the MBDS to model and study the LSLG with ESAs.

The aluminum alloy block is a component of aircraft piston engine, and it is prone to fatigue cracks when working in a thermal mechanical coupling state for a long time. Establish a GT-POWER simulation model for a certain type of engine, verify the accuracy of the model, obtain boundary parameters such as temperature and pressure of the engine block under harsh operating conditions through the model, and divide the cylinder wall into gradients based on the engine operating conditions to obtain the surface heat transfer coefficient of the block, and then obtain the temperature field distribution of the engine body. The coupling analysis of the cylinder burst pressure and temperature field of the engine block under harsh working conditions showed that the maximum stress of the engine block was 292.55 MPa and the maximum deformation was 0.39 mm, with thermal load being the main factor causing deformation. Conduct a complete engine bench test, and under the 1000 h bench durability test, there are no cracks on the engine block, indicating that the design and analysis meet the requirements.

General aviation has developed rapidly in recent years, and there is a strong demand for aviation piston engine. Aviation kerosene piston engine is the main power of general aviation in the future, with good fuel economy and high thermal efficiency. The reliability of the key parts of the engine is the key research under light weight conditions, such as the engine block, connecting rod and so on. This paper summarizes the fatigue problems in the development of lightweight aero kerosene engine, the methods were put forward to solve these problems, so as to provide ideas for the development of aviation piston engine.