The functionalized applications of nanoporous metals place clear requirements on their basic mechanical properties, yet there is a lack of research on the mechanical response under multiaxial loading conditions. In this work, the mechanical behaviors of nanoporous gold under multiaxial tension are investigated via molecular dynamics simulations. The mechanical properties under different loading conditions are compared and the microstructure evolution is analyzed to clarify the deformation mechanisms of nanoporous gold in biaxial and triaxial tension. It is found that the modulus of nanoporous gold in multiaxial tension is strengthened and the strength is softened compared to uniaxial tension. The failure of nanoporous gold in multiaxial tension is dominated by the progressive yielding, necking, and rupture of ligaments along the multiple uniaxial loading directions. The dislocation activity under multiaxial loads is more intense and more prone to plastic deformation, ultimately resulting in lower strength and smaller failure strain. The findings provide more insight into the understanding of the deformation mechanisms of nanoporous metals under complex stress states.
Introducing CO2 electrochemical conversion technology to the iron-making blast furnace not only reduces CO2 emissions, but also produces H2 as a byproduct that can be used as an auxiliary reductant to further decrease carbon consumption and emissions. With adequate H2 supply to the blast furnace, the injection of H2 is limited because of the disadvantageous thermodynamic characteristics of the H2 reduction reaction in the blast furnace. This paper presents thermodynamic analysis of H2 behaviour at different stages with the thermal requirement consideration of an iron-making blast furnace. The effect of injecting CO2 lean top gas and CO2 conversion products H2–CO gas through the raceway and/or shaft tuyeres are investigated under different operating conditions. H2 utilisation efficiency and corresponding injection volume are studied by considering different reduction stages. The relationship between H2 injection and coke rate is established. Injecting 7.9–10.9 m3/tHM of H2 saved 1 kg/tHM coke rate, depending on injection position. Compared with the traditional blast furnace, injecting 80 m3/tHM of H2 with a medium oxygen enrichment rate (9%) and integrating CO2 capture and conversion reduces CO2 emissions from 534 to 278 m3/tHM. However, increasing the hydrogen injection amount causes this iron-making process to consume more energy than a traditional blast furnace does.
Oil monitoring for wind turbine gearboxes can reflect wear and lubrication conditions, and better identify pits on the tooth surface, fatigue wear, and other early faults. However, oil monitoring with one or several single predicting models brings inaccuracy due to the intrinsic merits and demerits of the models. In this work, oil monitoring and fault pre-warning of wind turbine gearboxes were studied based on oil inspection data of three wind turbines that have been working continuously for 3.5 years. The Grey Model (GM) and the Double Exponential Smoothing (DES) were combined by a modified inverse-variance weighting method proposed in this work, which used relative errors to calculate weight coefficients, reducing the errors and improving the accuracy as a whole. The predicted data were compared with the measured data to verify the predicting accuracy. Subsequently, a statistical method and linear regression method were adopted to jointly develop a pre-warning threshold for the oil inspection data. Comparing the predicted data with the threshold, the results showed that one of the wind turbines was in a warning state. The prediction was validated by an endoscope inspection of the gearbox, which found that some parts were slightly worn.
To enhance riding comfort for drivers of heavy-duty vehicles, this paper introduces a novel adaptive prescribed performance control (APPC) for active seat suspension systems. The model incorporates dynamic friction and hysteresis damping effects to capture the complex behavior of the seat suspension. The accuracy of the proposed model is validated through experimental data. The controller utilizes a prescribed performance function (PPF) to regulate the dynamic response of the system, combined with an adaptive backstepping control (ABC) method to account for system uncertainties, such as variations in driver weight, friction, suspension stiffness, and damping coefficients. A set of parameter estimators, governed by innovative adaptive laws, compensates for estimation errors. Furthermore, the stability of the controlled system is rigorously demonstrated. Both simulation and experimental tests, including bump and random excitation tests, are conducted to assess the controller performance in both time and frequency domains. The results confirm that the proposed controller effectively mitigates vibrations in the driver–seat system and demonstrates robustness against system uncertainties.
This study investigates the ground reaction force of lever-spring landing gear (LSLG) equipped with compressible elastomer shock absorbers (ESA) during the landing process. First, a numerical dynamic model of the LSLG was developed in MATLAB/Simulink, revealing that runway roughness exerts a negligible influence on the ground reaction force during landing. The load characteristics established fundamental references for subsequent FEA-based structural design. Furthermore, an FEA model integrating the LSLG and the aircraft was developed with parameters calibrated for elastic units. The multibody dynamics simulation (MBDS) quantified the vertical ground reaction force and the structural stresses of LSLG, demonstrating two critical relationships: (1) the overload coefficient correlated with the sinking velocity yet exhibits no correlation with aircraft mass and (2) the peak of oscillating force attenuated faster with heavier landing weight at higher sinking velocities. A nonlinear multi-variables function was fitted to predict the maximum vertical ground reaction force. Subsequently, experimental validation via a landing gear drop test (LGDT) showed a maximum error of 8.39% between the results of the LGDT and the MBDS, confirming the accuracy of simulation and the fitting surface function for force prediction. The study further validates the feasibility and reliability of using the MBDS to model and study the LSLG with ESAs.
An oil filter is a necessary and significant part of many manufacturing processes and equipment. Unlike the structural design and filter material selection, the particle movement in the filter during filtration is the fundamental factor influencing the filter’s performance, but this has not attracted enough attention. Due to the small size and large number of particles in the filter, it is difficult to monitor every particle’s movement. Therefore, this work used a hydraulic oil filter as a case study. Computational Fluid Dynamics (CFD) was coupled with the Discrete Phase Model (DPM) to investigate the particle motion in the filter. A filter boundary function was programmed to simulate the filter cartridge zone. The effects of inlet velocity and oil temperature/viscosity on the particle movement and filtration performance were studied. The results showed that a low-velocity zone existed and trapped some contaminant particles, particularly for particles with large Stokes numbers. The results also demonstrated that increased temperature induced an apparent reduction in filtering efficiency within the first 1.8 s from 0.61 to 0.49 when the temperature increased from 15 °C to 70 °C for 25 μm particles.