Stainless steel 304L (SS304L) has been selected as the material for canisters for spent fuel storage from three nuclear power plants in Taiwan. A crucial issue is extending the spent fuel storage safety standards of the canisters. The anti-saline corrosion abilities of three thermal spray coatings (i.e., Al, ZnAl, and 625 Inconel alloys) on the SS304L were evaluated by immersion in 3.5 wt % aqueous NaCl and with 0.025 g/cm² NaCl deposition at 80 °C and 80% relative humidity (RH) for 1000 h. The pristine thermal spray coatings were examined using the pull-off adhesion test to understand the adhesion strength, and Vickers hardness was measured for the mechanical properties of the three coatings. Confocal laser scanning microscopy (CLSM) was used to identify the porosities of the coatings. Furthermore, the surfaces of the specimens before and after corrosion were investigated using scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS). The composition and distribution of the oxide layers formed on the coating surfaces during corrosion were evaluated. Electrochemical measurement was also performed with the polarization method to quantify the corrosion property of the three thermal spray coatings. The results showed that the corrosion rate of Al coating was lowest from the Tafel analysis after the 1000 h corrosion test in 3.5% aqueous NaCl. In contrast, the corrosion rate of Inconel 625 was lowest after 1000 h of the NaCl deposition corrosion test in a controlled environment. Therefore, the ZnAl thermal spray coating is a potential protection layer, keeping in mind economic considerations, of SS304L for anti-corrosion in saline environments.

Stainless steels are used as canister materials for interim storage of spent fuel. Crevice corrosion has proved to be a safety concern of 304L stainless steel spent fuel canisters, when exposed to the saline environments of coastal sites. To study the effects of chloride concentration and test duration on the crevice corrosion behavior, and the effect of relative humidity on the initiation of discrete SCC cracks, a test program was conducted on the 304L steel specimens sprayed with synthetic sea water of 3.5 wt.%. The salt-deposited specimens, wrapped up with a crevice former to form a crevice configuration, were then exposed to an environment at 45 °C with a pre-set 45%, 55%, and 70% relative humidity (RH), for 400 h and 10,000 h, respectively. The surface features and crack morphology of the tested 304L stainless-steel specimens were examined by energy-dispersive spectrometry (EDS) and electron back scatter diffraction (EBSD). For the specimens deposited with a chloride concentration of 1 g/m², no cracks were found in the corroded regions after 400-h exposure, whereas SCC cracks were observed with the specimens tested for 10,000 h at all three pre-set relative humidity. The specimens tested at the pre-set relative humidity 45% are characterized with discrete SCC cracks, but, on the other hand, those exposed to the environments of 55% and 70% relative humidity show SCC cracks of distinct features. From the results of 10,000-h tests, it is inferred that the chloride concentration threshold for SCC initiation of 304L stainless steel at 45 °C is between 0.1 g/m² and 1 g/m².

The results of studies on the corrosion protectiveness and thermal conductivity of reduced graphene oxide–BaSO₄ epoxy composites are reported here. A commercial epoxy resin and reduced graphene oxide (rGO) were blended with a hardening reagent and then mixed with prepared BaSO₄–epoxy resin (B–epoxy). The reduced graphene oxide–BaSO₄–epoxy composite (rGO–B–epoxy) paste was used to coat the surfaces of Al 7205 alloy and the corrosion and thermal properties were investigated. A corrosion test in a 3.5 wt% synthetic sea water solution showed that the composite coating containing BaSO₄ had the best corrosion resistance. Moreover, the rGO–B–epoxy composite showed better protection against corrosion than the epoxy alone. The rGO–B–epoxy composite with 5 wt% BaSO₄ had an in-plane coefficient of thermal conductivity of approximately 165.0 W/m K, and the in-plane thermal diffusivity was 71.38 mm²/s. In standard thermal conductivity tests, all three samples had values below 40 W/m K. The rGO–B–epoxy composites showed good surface corrosion protection and in-plane thermal conductivity.

Crevice corrosion has become an important issue of the safety of AISI 304L austenitic stainless steel canister when exposed to the chloride environments located in coastal areas. Moreover, dust deposited on the canister surface may enhance the corrosion effect of 304L stainless steel. In this work, white emery was adopted to simulate the dust accumulated on the as-machined specimen surface. To investigate the effect of deposited white emery, chloride concentration, and relative humidity on the crevice corrosion behavior, an experiment was conducted on 304L stainless steel specimens at 45 °C with 45%, 55%, and 70% relative humidity (RH) for 7000 h. The surface features and crack morphology of the tested 304L stainless steel specimens were examined by SEM equipped with energy-dispersive spectrometry (EDS) and electron back scatter diffraction (EBSD). From the experimental results, a threshold RH for the stress corrosion cracking (SCC) initiation of AISI 304L austenitic stainless steel with different concentrations of chloride was proposed.

In the dry cask storage of spent nuclear fuels, a stainless-steel canister acts as an important barrier for encapsulating spent fuels. As a result, local corrosion behavior of 304L stainless steel has become an issue of concern in the wet coastal region and salt spray environment. The test was conducted after deposition of simulated sea salt particles on the 304L stainless-steel specimen. It was first covered with a crevice former, and then kept at 45 °C with a relative humidity of 45%, 55%, and 70%, respectively. The surface morphologies and electron back scatter diffraction (EBSD) analysis of the corroded region for the 304L stainless-steel specimen are presented in this paper. The goal of this work was to investigate the crevice corrosion behavior of 304L stainless steel under different chloride concentrations and relative humidity conditions. From the experimental results, a threshold relative humidity for stress corrosion cracking (SCC) initiation of 304L stainless steel was proposed.

Grade 304L stainless steel canisters are susceptible to crevice corrosion in marine environments. In the present study, white emery was utilized to create a simulation of dust accumulation. The corrosion testing was conducted at two distinct temperatures (35 °C and 45 °C) and three levels of relative humidity (45%, 55%, and 70% relative humidity). The chloride deposition density levels tested were 0.1 g/m² and 1 g/m². The test durations were 8000 h and 23,000 h. It is evident that with a chloride deposition density of 0.1 g/m² at a temperature of 45 °C and a relative humidity of 70%, the onset of stress corrosion cracking (SCC) occurred after 8000 h in the white emery deposition tests. In contrast, at a 1 g/m² chloride deposition density, the polytetrafluoroethylene (PTFE) crevice former test specimen exhibited continuous transgranular SCC within the same period. These quantitative findings emphasize the critical roles of salt load and environmental severity in the initiation of SCC.