Adding nucleating agents (NAs) is one of the most efficient ways to obtain improved mechanical, optical, and thermal properties of isotactic polypropylene (iPP). While it is well appreciated that electrical property is critically affected by crystalline modification, the role between them remains unclear. Here, we address this issue by incorporating commercial α-NA and β-NA into iPP, both of which exhibit strong nucleation ability, e.g., reducing the size of crystalline agglomerates from 45.3 μm (Pure-iPP) to 2.5 μm (α-iPP) and 7.6 μm (β-iPP), respectively. Mechanical testing results show that while β-modification decreases the tensile strength a little, it does enhance the elongation at break (200%) and toughness (25.3% higher), relative to its unfilled counterparts. Moreover, a well-dispersed β-iPP system obtains a comprehensive improvement of electrical properties, including dielectric breakdown strength, space charge suppression, and internal field distortion under a high external field (−100 kV/mm) due to newly-generated deep charge trapping sites. This crystalline modification strategy is attractive for future development of many engineering insulating polymers.

Doping functional fillers into the polymeric matrix is an effective strategy to improve the electrical, thermal, and other performance of insulating materials. It is imperative to understand the influence of fillers on the charge carrier behavior to achieve better regulation effectiveness. In this work, micrometer-sized and nano-sized ceramic particles with positive temperature coefficient (PTC) electrical resistivity are employed to prepare the epoxy composites, whose electrical conductivity under different temperature and electric field, space charge characteristics, permittivity, and electric field distribution are studied. It is found that the doping of a PTC filler shifts the electrical conduction from bulk-controlled to electrode-limited, determining the quantity of charge carriers within epoxy composites. While the interface effect mainly affects the transport process of charge carriers, it would fail to dominate the electrical conduction since the abundant charge carrier introduced by the semiconductive functional filler. Combined with the reinforced interface effect, the electrical conductivity–temperature characteristic of the epoxy nanocomposite is optimized, leading to the reduction in the maximum electric field within electrical equipment insulation by 55%. These findings emphasize the synergistic regulation of charge carrier amount and transport, which contributes to the precision design of polymeric composites doped with functional fillers.

Epoxy resin is the main material of spacer in a gas insulated transmission line and other gas-insulated equipment. During long-term operation, the charge accumulates on the surface of the epoxy resin, which will distort the electric field and thus accelerate the failure of the insulation. In this paper, the surface of the epoxy resin was fluorinated by dielectric barrier discharge at different times. The surface physical, chemical, and flashover properties of the samples before and after modification were measured. The results show that the method used in this paper can graft fluorine on the surface of the sample, change the surface roughness, and make the electron trap shallower and the hole trap deeper. The appropriate modification time can reduce the charge accumulation on the surface, hinder the formation of flashover channels, and improve the surface flashover voltage, showing potential for use in the improvement of the insulating performance of insulating materials.

Power transmission technology plays an important role in energy sustainability. Bushing is an indispensable type of equipment in power transmission. In production, the accelerator changes the temperature distribution during the curing process, influencing the formation of defects and thus the safety output of renewable energy. In this study, uncured epoxy resin samples with different accelerator contents were prepared and measured by differential scanning calorimetry (DSC). The obtained heat flow curves were analyzed for curing kinetics. Then, the curing process of large length–diameter ratio bushings was simulated by using the finite element method combined with a curing kinetics model, transient Fourier heat transfer model, and stress–strain model. The study reveals that the curing system can be established by the Sestak–Berggren autocatalytic model with different accelerator contents. The overall curing degree and the maximum radial temperature difference of the capacitor core tend to increase and then decrease with the accelerator content. This is mainly attributable to the rapid exotherm excluding the participation of some molecular chains in the reaction, resulting in permanent under-curing. As the accelerator content increases, the strain peak decreases and then increases. This paper provides guidance for the comprehensive evaluation and manufacturing of the low-defect capacitor cores of large-size high voltage direct current (HVDC) bushings.

The curing formula is vital to the performance of epoxy resin impregnated paper (RIP) material. This work explored the effect of curing agents and accelerator contents on the thermal and electrical properties of RIP material. It was found that the RIP material cured with 1phr accelerator has the optimal glass transition temperature, electrical conductivity, dielectric loss and DC breakdown strength compared with RIP material cured by 0.5phr, 2phr, and 3phr accelerator. The RIP material cured with MEHHPA has better thermal and insulating properties compared with the RIP material cured with METHPA. The existence of the crepe paper amplifies the influence of accelerator and curing agent for the hydroxyl groups affect the curing process as well as the chain segment arrangement. This study provides the research support for the design of the curing formula for RIP insulation used in DC bushing.