Electrical tree is one of the major issues for insulation failure in high voltage power cables. In this paper, we investigate electrical tree degradation under DC voltages in thermally aged silicone rubber (SIR). Charge transport dynamics are revealed by means of space charge measurement and simulation to give a better insight into the electrical tree initiation and evolution. The results show that a thermal oxygen reaction enhances the SIR cross-linked networking and thus gives rise to a higher tree initiation voltage in the early stage of aging. Subsequently intensified thermal degradation and cracking reaction accelerate SIR cross-linked network breakdown and generate micro-cracks. The increased deep traps and significantly decreased charge carrier mobility after thermal aging result in greater homo charge accumulating near the needle tip. The mechanism of DC electrical tree initiation in SIR is clarified based on the trap theory. It is argued that more trapped charges in the low-density region near the tip in the late thermally aged stage would decrease the tree initiation voltage, while the resultant homo charges would in turn reduce the electric field around the tip. Therefore, after thermal aging, the reduction of tree initiation voltage under DC voltage is less than that under AC voltage.
Electrical tree degradation is one of the main causes of insulation failure in high‐frequency transformers. Electrical tree degradation is studied on pure epoxy resin (EP) and MgO/EP composites at frequencies ranging from 50 Hz to 130 kHz. The results show that the tree initiation voltage of EP decreases, while the growth rate and the expansion coefficient increase with frequency. Moreover, the bubble phenomenon at high frequencies in EP composites is discussed. Combined with trap distribution characteristics within the material, the intrinsic mechanism of epoxy composites to inhibit the growth of the electrical tree at different frequencies is discussed. It can be concluded that more deep traps and blocking effect are introduced by doping nano‐MgO into EP bulks, which can improve the electrical tree resistance performance of EP composites in a wide frequency range.
Improving the electrical treeing resistance of polymer is of great significance for insulation reliability. To achieve this, a solution-based method is employed to introduce a voltage stabilizer with high electron affinity into the silicone rubber (SiR). Experimental findings demonstrate the voltage stabilizer's ability to improve the tree initiation voltage and provide evidence of their migration within the SiR. Additionally, by combining a finite element method, it has been confirmed that voltage stabilizers can migrate through dielectrophoresis in non-uniform electric fields and adaptively reposition themselves in response to changes in electric field distribution during the growth of the electrical tree.
Doping functional fillers into the polymeric matrix is an effective strategy to improve the electrical, thermal, and other performance of insulating materials. It is imperative to understand the influence of fillers on the charge carrier behavior to achieve better regulation effectiveness. In this work, micrometer-sized and nano-sized ceramic particles with positive temperature coefficient (PTC) electrical resistivity are employed to prepare the epoxy composites, whose electrical conductivity under different temperature and electric field, space charge characteristics, permittivity, and electric field distribution are studied. It is found that the doping of a PTC filler shifts the electrical conduction from bulk-controlled to electrode-limited, determining the quantity of charge carriers within epoxy composites. While the interface effect mainly affects the transport process of charge carriers, it would fail to dominate the electrical conduction since the abundant charge carrier introduced by the semiconductive functional filler. Combined with the reinforced interface effect, the electrical conductivity–temperature characteristic of the epoxy nanocomposite is optimized, leading to the reduction in the maximum electric field within electrical equipment insulation by 55%. These findings emphasize the synergistic regulation of charge carrier amount and transport, which contributes to the precision design of polymeric composites doped with functional fillers.
15 August 2024 in Journal of Applied Polymer Science
Bushing is an indispensable component in high voltage direct current (HVDC) transmission project. As the main insulating material possesses poor thermal conductivity and negative temperature coefficient (NTC) electrical resistivity, HVDC bushing suffers from the distortion of electro-thermal-coupled fields. Therefore, it is urgent to reveal the influence of electrical resistivity-temperature characteristic and thermal conductivity on the DC electric field distribution within bushing insulation, guiding the design and application advanced insulating materials. Here, the simulation of temperature and DC electric field distribution within a 400 kV bushing are carried out. The results show that the optimization of NTC effect and thermal conductivity of an insulating material is able to obtain a more uniform electric field distribution through homogenizing the electric resistivity distribution within bushing insulation. The activation energy of the insulating material has a similar variation trend with the maximum electric field within bushing insulation, which has a potential to represent the temperature dependence of electrical resistivity of insulating materials. It also shows that the reduction of DC electric field by increasing the thermal conductivity has a saturation feature. As a result, the suppression of the NTC effect should be considered together to obtain a smaller electric field within HVDC bushing. The research study provides a new idea to regulate the DC electric field distribution, which is beneficial to the design of advanced insulating materials.