The RGO sheets are homogeneously distributed in the RGO/Cu composite produced by the molecular-level mixing and high-shear mixing method and the composites with high mechanical properties are obtained.
The leakage flow has a significant impact on the aerodynamic losses and efficiency of the compressor. This paper investigates the loss mechanism in the tip region based on a high-load cantilevered stator cascade. Firstly, a high-fidelity flow field structure was obtained based on the Enhanced Delay Detached Eddy Simulation (EDDES) method. Subsequently, the Liutex method was employed to study the vortex structures in the tip region. The results indicate the presence of a tip leakage vortex (TLV), passage vortex (PV), and induced vortex (IV) in the tip region. At , the induced vortex interacts with the PV and low-energy fluid, forming a “three-shape” mixed vortex. Finally, a qualitative and quantitative analysis of the loss sources in the tip flow field was conducted based on the entropy generation rate, and the impact of the incidence on the losses was explored. The loss sources in the tip flow field included endwall loss, blade profile loss, wake loss, and secondary flow loss. At , the loss primarily originated from the endwall and blade profile, accounting for and , respectively. As the incidence increased, the absolute value of losses increased, and the proportion of loss caused by secondary flow significantly increased. At , the proportion of secondary flow loss reached 47%, indicating the most significant impact.
The accurate prediction of tip leakage flow is the premise for flow mechanism analysis and compressor performance optimization. The detached eddy simulation (DES) method, which compromises cost and accuracy, has excellent potential for a high Reynolds flow, like a compressor.However, in the case of tip leakage flow, especially when there are multiple wall boundary layers and strong shear between the mainstream and leakage flow, the DES method exhibits accuracy deficiencies. This paper explores the resolution of the critical detailed structures using the DES method and its correlation with the accuracy of time-averaged aerodynamic parameter predictions. Based on this, we propose the necessary conditions for the DES method to accurately predict the leakage flow from the perspective of the detailed structure of the flow field. A simplified model is proposed to emphasize the characteristics of tip leakage flow with “multiple walls + narrow tip gap”, and the high-fidelity flow field of the WALE LES method is used as a benchmark. With the main fluctuation structures obtained by the SPOD method, it is concluded that the DES method is unable to resolve the Kelvin–Helmholtz instability at the initial position of the leakage, which leads to the generation of the secondary leakage vortex upstream of the leakage and the breakdown of the induced vortex, two critical flow structures, being incorrectly estimated. This can lead to misestimationsof the force direction on the tip leakage vortex and the main fluctuation on the flow field. As a result, the tip leakage vortex trajectory evolves toward the middle of the passage along the tangential direction and away from the upper wall downstream of the leakage compared with the LES results. Predictions of losses in the upstream and midstream regions are underestimated, whereas they are overestimated downstream of the leakage and outside the passage.Therefore, the accurate resolution of these two critical detailed structures is an essential prerequisite for the precise prediction of tip leakage flow using DES series methods.