To understand the effect of hydrogen addition on the laminar burning velocity (LBV) of ethanol–air mixtures, experiments were conducted in a constant volume combustion chamber with the high-speed schlieren photography technique. The experiments were carried out under the equivalence ratios (ERs) of 0.7–1.4, an initial temperature of 400 K, an initial pressure of 0.1 MPa, and hydrogen fractions of 30% and 90% by volume, respectively. The effects of ER, initial temperature, initial pressure, and hydrogen fractions on the LBV were investigated. Moreover, adiabatic flame temperature (AFT), heat release rate (HRR), flow rate sensitivity analysis, and ROP (rate of production) analysis were also performed. Results showed that LBV increased with increasing hydrogen addition and temperature but decreased with increasing pressure. The hydrogen addition significantly increased the HRR of ethanol–hydrogen–air flames. The sensitivity analysis showed that R5 (O₂ + H = O + OH) significantly influenced the LBV.

Based on the mechanism of dynamic coupling between molten pool and keyhole, a three-dimensional (3D) transient model for the dual-beam laser welding of aluminum alloy is established by considering the surface tension, Marangoni force, and recoil pressure. The morphology of the molten pool, porosity formation process, and the heat transfer mechanism during the process of laser welding under different parameters are analyzed. A double rotating 3D Gaussian heat source is used to represent the laser beam, and the volume of fluid method is used to track the gas-liquid free surface, and the gas-liquid interface force is transformed by the continuous surface force model. The results show that in the process of dual-beam welding, the interaction between the two keyholes enhances the fluid flow perpendicular to the spot line, and the shape of weld pool surface changes from elliptical to circular. Furthermore, welding speed and spot spacing have a significant effect on the shape of the molten pool. Furthermore, it is observed that dual-beam welding can improve the stability of the keyhole and reduce the maximum oscillation amplitude and the number of keyhole breakups. At a specific spot spacing, a unique process of separation and fusion is discovered in addition to the common stages of growth, maintenance, breakup, and shrinkage of the keyhole. The simulation results are in good agreement with the existing experimental results. Overall, this paper provides useful insights into the dynamics of the molten pool in dual-beam welding and reveals the molten pool behavior and porosity formation mechanism.

Oil & Gas Science and Technology - Revue d'IFP Energies nouvelles